- Manage day-to-day Yarn Dyeing Production and Operations.
- Achieve production targets as per the production plan.
- Plan dyeing batches and optimize machine utilization and capacity.
- Control key dyeing parameters such as temperature, pH, time, liquor ratio, chemical dosing and recipes.
- Ensure consistent shade matching and colour quality.
- Monitor and improve Right First Time (RFT) and reduce reprocessing and rejection.
- Troubleshoot dyeing, washing and finishing process issues.
- Control consumption of dyes, chemicals, water, steam and electricity.
- Drive productivity improvement and cost reduction.
- Ensure compliance with quality standards and customer requirements.
- Coordinate with PPC, Quality, Lab, Maintenance, Stores, Utilities, ETP and HR.
- Lead, train and develop supervisors, operators and other dyeing personnel.
- Monitor machine breakdowns, downtime and preventive maintenance.
- Ensure proper chemical handling, safety and environmental compliance.
- Maintain batch-wise production records and MIS reports.
- Implement 5S,
Kaizen, Lean Manufacturing, TPM and continuous improvement initiatives.
- Identify process bottlenecks and implement corrective actions.
- Support installation and commissioning of new dyeing machinery and process improvements.
Required Skills
- Strong knowledge of Yarn Dyeing Process
- Dyeing Recipe Development & Process Control
- Colour / Shade Matching
- Production Planning & Batch Planning
- Machine Utilization & Capacity Planning
- Quality Control & RFT Improvement
- Reprocessing & Rejection Control
- Dye & Chemical Management
- Cost Reduction & Productivity Improvement
- Water & Energy Conservation
- Dyeing Machine Knowledge
- Root Cause Analysis & Problem Solving
- Manpower & Team Management
- Preventive Maintenance Coordination
- Lean Manufacturing / 5S / Kaizen / TPM
- KPI & MIS Management
- Safety & ETP Compliance
- Positive Communication and Leadership Skills