Requirement:
7–10+ years of relevant experience in Operational Excellence, Continuous Improvement, Manufacturing Operations, Process Engineering, or Industrial Engineering.
Mandatory experience in steel, metals, heavy manufacturing, power generation, or a closely related industry.
Solid hands-on exposure to integrated steel plant operations is highly preferred.
Experience across one or more of the following areas:
Coke Ovens
Blast Furnace
Steel Melting Shop
Rolling Mills
Captive Power Plant
Utilities
Maintenance
Process Engineering
Quality
Required Technical Skills:
Robust understanding of Lean Six Sigma and DMAIC methodology.
Strong knowledge of TPM, OEE, Kaizen, 5S, SPC, FMEA, 8D, RCA, and process capability analysis.
Understanding of steel manufacturing processes and metallurgical operations.
Understanding of power plant efficiency metrics such as PLF, heat rate, auxiliary consumption, and thermal efficiency.
Strong analytical and problem-solving capabilities.
Proficiency in Minitab or equivalent statistical analysis software.
Proficiency in Microsoft Excel and Power BI/Tableau.
Ability to quantify project advantages and translate operational improvements into financial savings.
Success in this role will be measured through improvements in:
Conversion cost per tonne
Energy consumption per tonne
Raw material consumption
Metallic yield
Overall Equipment Effectiveness (OEE)
Plant productivity and throughput
Equipment availability
Unplanned downtime
Scrap, rejection, cobble, and scale losses
Right First Time (RFT)
Customer complaints
Captive power PLF
Specific energy consumption
Realized cost savings from improvement projects
Number and value of successfully completed Lean Six Sigma projects
📌 Operational Excellence Manager – Steel & Power Lean Six Sigma Black Belt Raigarh
🏢 Talentquell
📍 Raigarh
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