- Machine Setup & Line Preparation: Set up, calibrate, and adjust primary packaging machinery (e.g., fillers, blister packers, pouch sealers, bottling lines) according to specific product run sheets and batch records.
- Equipment Operation: Run automated or semi-automated primary packaging equipment efficiently to meet production schedules while maintaining line speed and output goals.
- In-Line Quality Monitoring: Perform regular physical quality checks—including seal integrity tests, fill weights, leak tests, and print clarity—to ensure compliance with product specifications.
- Material Handling & Loading: Keep packaging machinery continuously supplied with primary materials such as foils, films, bottles, caps, labels, and raw product.
- Standard Operating Procedure (SOP) Compliance: Adhere strictly to industry regulations, including Current Good Manufacturing Practices (cGMP), Hazard Analysis Critical Control Point (HACCP), and company safety protocols.
- Line Clearance & Cleaning: Perform thorough line clearances, cleanups,
and sanitization of contact parts between product batches to prevent cross-contamination.
- Batch Documentation: Complete batch execution records, logbooks, and quality control documentation accurately and in real-time, detailing production yields, downtime, and material usage.
- Basic Troubleshooting & Maintenance: Identify minor mechanical faults, clear jam-ups, adjust sensors, and perform routine preventative maintenance (lubrication, part replacements) to minimize downtime.
- Defect Control & Material Reconciliation: Detect, reject, and report defective packaging or product off the line, ensuring proper reconciliation and disposal of waste materials.
- Safety & Continuous Improvement: Maintain a protected, clean, and organized workplace (5S principles) while participating in continuous improvement efforts to optimize line efficiency and minimize scrap.
📌 Operator - Primary Packing (Vadodara)
🏢 USV
📍 Vadodara