Responsibilities

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- Own box-build and final assembly process architecture, including station sequencing, line balancing, semi-automation concepts, and poka-yoke implementation.
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- Review RFQs, drawings, BOMs, specifications, and customer requirements to develop compliant and executable assembly solutions.
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- Develop manufacturing estimates covering cycle times, manpower loading, equipment, tooling, fixtures, NRE, capex, and implementation timelines.
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- Define assembly process assumptions, risks, dependencies, exclusions, and mitigation plans to support bid submissions.
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- Establish torque control, press-fit processes, assembly validation requirements, and critical process acceptance criteria.
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- Design ESD-compliant assembly areas and manufacturing workflows aligned with ANSI/ESD S20.20 requirements.
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- Evaluate equipment, tooling, and fixture solutions, including supplier assessments and make-versus-buy recommendations.
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- Drive cross-functional alignment across engineering, quality, operations, automation, supply chain, and finance to ensure execution readiness.
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- Prepare technical calculations, process capacity analyses, and supporting evidence for proposal reviews and management approvals.
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- Define process validation, handover deliverables, and manufacturing readiness requirements for NPI and production launch.
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nQualifications

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- B.E./B.Tech in Mechanical, Electrical, Electronics, ECE, Mechatronics, Industrial, Production Engineering, or a related discipline.
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- Postgraduate specialization in Manufacturing, Industrial Engineering, Operations, or a related field preferred.




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- Solid knowledge of box-build and final assembly manufacturing processes, line balancing, workstation design, and assembly industrialization.
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- Expertise in DFM, PFMEA, Control Plans, process capability analysis, and manufacturing quality planning.
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- Proficiency in process simulation or line-balancing tools, advanced Excel modelling, and assembly equipment programming tools.
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- Working knowledge of ESD requirements, ergonomics, operator safety, yield improvement, OEE, and productivity optimization.
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- Familiarity with PLM, ERP, and MES systems supporting BOM management, routing, work instructions, and traceability.
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nDesired Experience Level

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- 8-12 years of experience in Assembly Process Engineering, Manufacturing Engineering, NPI, Manufacturing Industrialization, or EMS operations.
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- Proven experience supporting customer RFQs, technical proposals, manufacturing process development, and production ramp-up activities.
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- Demonstrated capability in assembly line design, cycle-time validation, capacity modelling, manpower planning, and automation assessments.
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- Experience defining torque management, press-fit controls, fixture strategies, and assembly process validation methodologies.
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- Strong capability to convert incomplete customer requirements into executable manufacturing solutions with clear assumptions and risk mitigation plans.
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- Experience working with global customers, suppliers, and cross-functional teams, supported by strong stakeholder management and customer-facing communication skills.
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📌 Process Lead - Assembly (Gauribidanur)
🏢 Tata Electronics
📍 Gauribidanur