27 Sep
|
RK HR Management
|
Ahmedabad
27 Sep
RK HR Management
Ahmedabad
Role Purpose
nLead the complete Ahmedabadsandwich-panel manufacturing plant from commissioning and stabilization throughfull-scale production, with ownership of safety, output, quality, cost, people and continuous improvement.
nKeyResponsibilities
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- Take end-to-end responsibility for plantoperations, including production, PPC, maintenance, quality,stores, dispatch, utilities and EHS coordination.
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- Lead commissioning, trial production, SOP finalization and production ramp-upof the continuous PUR/PIR sandwich-panel line.
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- Establish daily/weekly/monthly production plans in line with sales orders, raw-material availability and deliverycommitments.
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- Drive OEE, productivity, yield,line speed, changeover control, scrap reduction, energy efficiency and manpower optimization.
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- Ensure stablecontrol of foaming,profiling/forming, curing, cutting,packing and finished-panel handling processes.
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- Build preventive and predictive maintenance discipline to minimizebreakdowns and production loss.
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- Ensure incoming, in-process and finalquality systems for steel facings,chemicals, adhesives, insulation core, panel dimensions and finished performance.
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- Develop plant SOPs, work instructions, skillmatrices, shift structures, training systems and accountability mechanisms.
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- Coordinate with sales,
purchase,finance and management on order priorities, inventory, cost, customercomplaints and capacity planning.
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- Lead root-cause analysis, CAPA, 5S, safety practicesand continuous improvement across the plant.
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- Recruit, mentorand evaluate key production and technical team members during the start-up phase.
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- Present plant MIS coveringproduction, rejection, downtime,consumption, manpower, dispatchand key risks to management.
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nKeyPerformance Indicators (KPIs)
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- Production plan adherence and OTIF dispatch
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- OEE / line utilization / throughput
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- Scrap, rejection and chemical/steel yield
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- Breakdown hours and preventive-maintenance compliance
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- Customer complaints and CAPA closure
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- Conversion cost and energy consumption
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- Safety, 5S and workforce discipline
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- Successful commissioning and production ramp-up
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nRequired Skills & Competencies
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- Continuous sandwich-panel manufacturing
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- PUR/PIR foamingprocess understanding
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- Plant commissioning & stabilization
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- Production planningand cost control
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- Team leadership & cross-functional coordination
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- Problem solving,RCA/CAPA and Lean/5S
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- Solid MIS and management reporting
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📌 Plant Head (Ahmedabad)
🏢 RK HR Management
📍 Ahmedabad