28 Sep
|
Menschen Consulting
|
Gurukul Narsan
28 Sep
Menschen Consulting
Gurukul Narsan
Job Description:
Position Title: AGM/DGM – Plant Production
Location: Dehradun
Job Responsibilities:
1. Leadership & Management
Lead overall plant technical operations and manage HODs (Production, Tool Room, Maintenance, Quality, etc.)
Drive cross-functional coordination and ensure smooth plant operations
Ensure strong team development and performance tracking of the technical staff
2. Injection Molding Operations
Manage end-to-end injection molding operations (Windsor and Milacron machines: 100T to 650T)
Oversee machine setup, process optimization, parameter setting, and troubleshooting
Ensure consistent production yield, quality output, and minimal downtime
3. Tool Room & Mould Management
In-depth understanding of mould design, repair, maintenance, and troubleshooting
Guide the tool room team to resolve mould-related issues and optimize tooling performance
4. Quality & Compliance
Implement and maintain QMS as per automotive industry standards (ISO/TS, IATF)
Conduct quality audits, manage customer complaints, and ensure CAPA implementation
Use of 7 QC tools, FMEA, and other quality assurance methodologies
Ensure full compliance with customer audits and certifications
5. Maintenance & Utilities
Plan and implement AM, PM schedules; monitor performance via SAP PM module
Drive CBM (Condition Based Maintenance) and MP (Maintenance Prevention) initiatives
Analyze downtime and lead CAPA implementation to improve equipment reliability
6. Production Planning & Cost Optimization
Ensure timely dispatch with full compliance with OTDIF (On-Time Delivery In-Full)
Lead cost reduction through process innovation, automation, and material substitution
Control engineering consumption (power, labour, raw materials) within budget
7. Process Improvement & Automation
Lead automation projects to enhance efficiency, reduce manpower cost, and eliminate NVA (Non-Value-Added activities)
Conduct ROI analysis and obtain approvals for process improvement projects.
Education & Experience:
Education: B.E./B.Tech in Mechanical / Polymer / Plastics Engineering or equivalent
Minimum 15+ years in Injection Molding operations (automotive preferred), with at least 5 years in a senior leadership role
Machines: Hands-on experience with Windsor & Milacron (100T–650T)
Technical Expertise: Injection Moulding, Mould Design & Maintenance, Machine Settings, SAP PM Module
Quality Systems: ISO/IATF, 7 QC Tools, FMEA, CAPA, Customer Handling
Project Management: Proven ability to lead automation, cost control, and efficiency improvement projects.
Key Competencies:
Robust Communication skills
Knowledge of Injection molding
Team Building and Team Leadership.
Comprehensive functional skills and results
Conflict Management
📌 Plant Production Manager (Gurukul Narsan)
🏢 Menschen Consulting
📍 Gurukul Narsan