- Monitor and analyze plant performance parameters to improve yield, productivity, and efficiency.
- Identify and implement process optimization opportunities through data analysis and engineering studies.
- Lead debottlenecking projects to increase plant capacity and operational reliability.
- Develop and update process operating procedures and technical standards.
Technical Support & Troubleshooting
- Provide technical solutions for process-related issues impacting production.
- Conduct root cause analysis (RCA) for process upsets, equipment failures, and quality deviations.
- Coordinate with Operations, Maintenance, and EHS teams for effective problem resolution.
- Support plant startups, shutdowns, and commissioning activities.
Safety, Health & Environment
- Ensure compliance with company safety standards and statutory regulations.
- Participate in HAZOP, risk assessment, PSSR, and other process safety studies.
- Drive initiatives related to process safety management and protected operating practices.
- Support environmental compliance and sustainability initiatives.
Project Management
- Lead process engineering activities for plant modification and expansion projects.
- Prepare technical specifications, process datasheets, and engineering calculations.
- Coordinate with consultants, technology licensors, and vendors during project execution.
- Ensure projects are completed within budget, timeline, and quality requirements.
Energy & Cost Optimization
- Monitor utility consumption and identify energy-saving opportunities.
- Drive cost reduction initiatives related to raw materials, utilities, and process improvements.
- Benchmark plant performance against industry standards.
Documentation & Compliance
- Maintain process engineering documentation, PFDs, P&IDs;, mass and energy balances.
- Ensure Management of Change (MOC) procedures are followed for all technical modifications.
- Support internal and external audits and compliance reviews.
Team Development
- Mentor and guide process engineers and shift teams on technical matters.
- Conduct technical training programs and knowledge-sharing sessions.
- Foster a culture of continuous improvement and operational excellence.