A.

Condition

Monitoring & Predictive Maintenance

- Develop and implement a comprehensive Condition Monitoring Program for critical plant equipment.

- Carry out and supervise:

- Vibration analysis

- Thermography

- Oil/tribology analysis

- Ultrasonic inspection

- Motor Current Signature Analysis (MCSA)

- Alignment and balancing checks

- Other applicable predictive maintenance techniques.

- Monitor equipment condition and identify abnormal trends before functional failure occurs.

- Establish equipment-specific alarm limits, baseline parameters and health indicators.

- Prepare condition-monitoring reports with transparent diagnosis and recommended corrective actions.

B.

Cement Plant Equipment

Monitoring

Monitor the health of critical equipment including:

- Kiln and kiln drive

- Cement mill / raw mill

- Vertical Roller Mill (VRM)

- Ball mill

- Gearboxes and planetary gearboxes

- Compressors and blowers

- Fans and ID fans

- Crushers

- Conveyors

- Pumps

- Bucket elevators

- Separator systems

- Rollers, bearings and couplings

- Motors and critical electrical equipment.

C.

Reliability

Improvement

- Identify bad actors and recurring equipment failures and develop action plans.

- Conduct Root Cause Failure Analysis (RCFA) for major equipment failures.

- Support Maintenance teams in eliminating repetitive failures.

- Develop equipment health indices and criticality-based monitoring plans.





- Recommend preventive/predictive interventions based on actual equipment condition.

- Support implementation of Reliability-Centred Maintenance (RCM) and Failure Mode & Effects Analysis (FMEA).

D. Data Analysis & Digital Reliability

- Maintain historical condition-monitoring data and identify deterioration trends.

- Develop dashboards for equipment health, alerts, defects and corrective actions.

- Utilize online condition-monitoring systems, IoT sensors and digital reliability platforms wherever available.

- Integrate condition-monitoring data with SAP PM / CMMS.

- Explore AI/ML-based predictive maintenance applications for critical equipment.

E.

Maintenance

Planning & Execution

- Coordinate with Mechanical, Electrical, Instrumentation, Operations and Maintenance Planning teams.

- Provide recommendations for planned shutdowns based on equipment health.

- Prioritize maintenance interventions based on equipment criticality and risk.

- Ensure timely closure of condition-monitoring observations.

- Participate in major shutdowns and commissioning activities.

F. Team Management

- Lead the Condition Monitoring team and develop technical capability.

- Train maintenance personnel in basic condition-monitoring techniques.

- Establish SOPs, checklists and standard monitoring practices.

- Coordinate with external laboratories/service providers for specialized analysis.

- Ensure compliance with plant safety procedures and statutory requirements.

📌 Manager - Condition Monitoring (Raigarh)
🏢 Jindal Steel
📍 Raigarh