Profile: Maintenance Engineer- Mechanical

Experience

- 6–10 years in maintenance within a rubber processing or comparable process plant.

Roles:
- Take ownership of mechanical, utility and equipment health of the plant.
- Support machine erection and commissioning during plant setup.
- Maintain rubber processing machinery including mixers, calenders, curing presses and belt-handling equipment.
- Maintain and set grinding equipment used for belt surface finishing while ensuring surface accuracy and thickness tolerance.
- Operate and maintain lathe and machining equipment for in-house spares, tooling, shaft and roller work.
- Develop and execute machine-wise preventive maintenance schedules.
- Ensure maximum machine availability and minimum breakdown hours.
- Maintain critical spare inventory with defined minimum stock levels.
- Conduct physical verification of spares and consumables and reconcile inventory records.
- Manage plant utilities including boilers, compressors, chillers, cooling towers, water systems and electrical distribution as applicable.
- Work with PLC-controlled machinery, CNC equipment and SCADA/data acquisition systems.
- Coordinate with vendors for controls and instrumentation faults and communicate technical issues accurately.




- Prepare preventive maintenance SOPs and checklists for daily, weekly, monthly and annual activities.
- Coordinate with Stores for spare indenting, receipt verification, issue control and reorder levels.
- Maintain complete machine history records covering breakdowns, causes, corrective actions, spares consumed and downtime.
- Coordinate with Production regarding shutdown windows and maintenance requirements.
- Coordinate with vendors regarding warranty, AMC and service visits.
- Train operators on basic machine care, protected operation and first-level fault identification.
- Conduct root-cause analysis of repeat breakdowns and implement permanent corrective actions.
- Maintain maintenance records and prepare annual maintenance, spares and equipment CAPEX plans.
- Maintain machine drawings, layouts and manuals in an indexed and retrievable manner.
- Read and mark up CAD drawings where required.

Qualification:
- BE / B.Tech in Mechanical or Electrical Engineering with rubber industry background.
- Engineering degree is mandatory; Diploma candidates are not to be considered.
- Professional standard of language and conduct is required.

📌 Maintenance Engineer-Rubber Manufacturing-Vapi-10.8 LPA
🏢 Jivya Enterprise
📍 Vapi