JD-Maintenance:

- Preventive Maintenance Program Develop and execute PM schedules for all critical equipment per OEM recommendations and failure mode analysis

- Predictive Maintenance Deployment —Implement condition monitoring using vibration analysis, thermography, oil analysis, and ultrasound for early fault detection on motors, pumps, and gearboxes.

- Breakdown Minimization —Lead root cause analysis (RCA) for recurrent failures using 5-Why/FTA; implement permanent countermeasures and verify effectiveness.

- Spare Parts Management —Maintain optimal inventory of critical spares through ABC analysis, vendor coordination, and min-max replenishment to balance service levels and costs.

- TPM Pillar Leadership —Drive Focused Improvement, Autonomous Maintenance, and Planned Maintenance pillars; conduct step audits and technician certification.

- Capital Equipment Projects —Coordinate installation, commissioning,



and handover of current equipment including SAT/FAT execution and operator training.

- Safety & LOTO Compliance —Ensure 100% LOTO adherence during maintenance activities; conduct risk assessments for all repair interventions.

- Emergency Response —Maintain 24/7 breakdown response capability; coordinate with production for safe isolation and rapid recovery.

- Maintenance Performance Reporting —Track MTBF, MTTR, PM compliance (>95%), backlog management, and maintenance KPIs; present in weekly operations reviews.

- Technician Development —Assess skills, create training matrices, and deliver hands-on upskilling for hydraulic, pneumatic, electrical, and PLC troubleshooting competencies.

📌 Maintenance Engineer (Chennai)
🏢 RGBSI
📍 Chennai