Job Summary

Position: Maintenance Manager. Location: Vapi. Experience: 10-15 years. Industries: FMCG.

Responsibilities

- Plan annual shutdown schedule and activities and disseminate to all concerned
- Design preventive maintenance plan to avoid any untimely breakdown of critical equipment and plant machinery including solar panels, plumbing and civil repairs
- List critical equipment in the plant and ensure availability with Stores at all times
- Monitor daily energy consumption and reduce usage while enhancing solar energy utilization
- Approve permits for mechanical, electrical and instrumentation work with Safety team
- Manage and maintain electrical power distribution, DG sets, air compressors, AHU HVAC systems, conveyors, packaging machines, blenders, solar panels, WTP and STP
- Coordinate calibration, inspections, installation, testing and compliance activities
- Resolve repeat failures through permanent solutions and cost-saving measures
- Monitor recent machinery installation, commissioning and customization
- Prepare Machine History Cards and Maintenance Cards
- Prepare equipment purchase specifications and analyze power system issues
- Attend major breakdowns and prepare Annual Maintenance Plan aligned with business goals
- Plan power consumption,



contingency strategies and conduct root cause analysis with CAPA
- Establish process control, breakdown analysis and utility consumption studies
- Assist in AOP, budgeting, MIS reporting, audits and statutory compliance
- Ensure safety adherence, liaison with authorities and maintain all maintenance records
- Lead, train and develop team, ensure performance tracking and succession planning

Required Skills
- Awareness of the complete Production Process PLC and SCADA equipment knowledge Technical Testing Equipment Calibration Knowledge Food Quality consciousness
- Knowledge of maintaining Large capacity blenders(AZO-Bhargav); multi head VFF packaging machines (Pakona, Starpack, Akash Rui machines); Air Compressors (Lubricated oil free), AHU and HVAC; ASRS, High speed doors/Conveyors/roller belts and suction lifts; Solar Panels; WTP and BMS (Building Maintenance System).
- Plant maintenance, AMP, shutdown planning, PLC/SCADA, HVAC, compressors, RCA, CAPA, budgeting, compliance
- Risk Assessment, Management Control

Required Qualification
- B.E/B.Tech - Mechanical/Electrical

Key Skills
- Maintenance
- Hvac
- Amp

📌 Maintenance Manager (Vapi)
🏢 Quality HR Services
📍 Vapi