Job Description
Requirement:
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- 7–10+ years of relevant experience in Operational Excellence, Continuous Improvement, Manufacturing Operations, Process Engineering, or Industrial Engineering.n
- Mandatory experience in steel, metals, heavy manufacturing, power generation, or a closely related industry.n
- Strong hands-on exposure to integrated steel plant operations is highly preferred.n

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nExperience across one or more of the following areas:
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- Coke Ovensn
- Blast Furnacen
- Steel Melting Shopn
- Rolling Millsn
- Captive Power Plantn
- Utilitiesn
- Maintenancen
- Process Engineeringn
- Qualityn

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nRequired Technical Skills:
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- Robust understanding of Lean Six Sigma and DMAIC methodology.n
- Strong knowledge of TPM, OEE, Kaizen, 5S, SPC, FMEA, 8D, RCA, and process capability analysis.n
- Understanding of steel manufacturing processes and metallurgical operations.n
- Understanding of power plant efficiency metrics such as PLF, heat rate, auxiliary consumption, and thermal efficiency.n




- Strong analytical and problem-solving capabilities.n
- Proficiency in Minitab or equivalent statistical analysis software.n
- Proficiency in Microsoft Excel and Power BI/Tableau.n
- Ability to quantify project benefits and translate operational improvements into financial savings.n

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nSuccess in this role will be measured through improvements in:
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- Conversion cost per tonnen
- Energy consumption per tonnen
- Raw material consumptionn
- Metallic yieldn
- Overall Equipment Effectiveness (OEE)n
- Plant productivity and throughputn
- Equipment availabilityn
- Unplanned downtimen
- Scrap, rejection, cobble, and scale lossesn
- Right First Time (RFT)n
- Customer complaintsn
- Captive power PLFn
- Specific energy consumptionn
- Realized cost savings from improvement projectsn
- Number and value of successfully completed Lean Six Sigma projectsn

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📌 Operational Excellence Manager (India)
🏢 Talentquell
📍 India