A DRI (Direct Reduced Iron) Operation Shift Incharge Engineer oversees all aspects of the DRI plant during their shift, ensuring smooth operations, managing personnel, and maintaining quality and safety standards.
Here's a more detailed breakdown of the job description:
Key Responsibilities:
-
Production Management:
- Planning and managing daily production targets to achieve maximum output.
- Monitoring and controlling the rotary kiln process, often through DCS (Distributed Control System) based controls.
- Ensuring adherence to process parameters and quality control standards.
- Analyzing production and consumption reports.
-
Equipment Operation and Maintenance:
- Ensuring smooth operation and maintenance of all DRI plant equipment, including raw material handling, kiln handling, and product handling systems.
- Troubleshooting and resolving technical issues promptly.
- Participating in maintenance planning and execution, including shutdown maintenance.
- Ensuring adherence to safety regulations and procedures.
-
Team Management:
- Supervising and coordinating the work of process technicians and other shift personnel.
- Ensuring effective communication and collaboration within the team.
- Managing manpower effectively to optimize productivity.
-
Quality Control and Cost Reduction:
- Maintaining quality and quantity of production.
- Controlling production costs and identifying areas for improvement.
- Implementing process improvements to enhance efficiency and reduce downtime.
-
Safety and Environmental Compliance:
- Ensuring compliance with safety regulations and procedures.
- Monitoring and controlling pollution within the plant.