Senior APC Engineer – Process Optimisation Applications (Chennai)

Senior APC Engineer – Process Optimisation Applications (Chennai)

02 Oct
|
Fuller Technologies Cement India
|
Chennai

02 Oct

Fuller Technologies Cement India

Chennai

Senior APC Engineer – Process Optimisation Applications (PXP)
For more than 140 years, Fuller Technologies has helped industrial producers solve complex process challenges and operate more efficiently, reliably, and sustainably. Our success is built on two foundations: engineering excellence and long-standing partnerships with our customers.
As a Senior APC Engineer, you will carry this legacy forward by applying advanced process control, analytics, and AI/ML technologies to cement and mining operations worldwide. At Fuller, APC engineering is not just about control algorithms — it is about understanding the process, earning customer trust, and delivering performance that lasts.

About the role
You will be part of Fullers Process Optimisation Team, working with the ECS/ProcessExpert® APC toolbox and advanced control techniques such as MPC and AI/ML. Your role focuses on delivering APC and soft-sensor solutions that stabilise plant operations, improve throughput, and reduce energy and fuel consumption.




This is a hands-on technical role with responsibility across the full APC project lifecycle — from process analysis and model development to commissioning, optimisation, and long-term performance support.
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Your Responsibilities :
- Perform process and data analysis using historical and real-time data from cement and minerals plants to identify optimisation opportunities.
- Design, develop, test, and deploy predictive models and soft sensors using linear and non-linear AI/ML algorithms.
- Implement, validate, and maintain real-time APC applications using MPC, AI/ML, fuzzy logic, and PID control strategies.
- Estimate and quantify process improvement perks using data analytics, supporting performance guarantees and technical proposals.
- Adapt, tune, and retrain models and controllers to ensure sustained performance and operational stability.
- Define and implement process control strategies, including configuration and commissioning of APC solutions.
- Fine-tune MPC

📌 Senior APC Engineer – Process Optimisation Applications (Chennai)
🏢 Fuller Technologies Cement India
📍 Chennai

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