To maximize plant uptime by leading shift maintenance teams, troubleshooting automation and electrical failures, and ensuring secure, continuous operation of the Steel Melting Shop (SMS). [1]
Key Responsibilities
1. Breakdown & Preventive Maintenance
- Execute planned preventive maintenance (PM) schedules for all E&I; assets.
- Troubleshoot emergency breakdowns swiftly to minimize production downtime.
- Calibrate field instruments like load cells, temperature sensors, and pressure transmitters.
- Maintain critical SMS equipment: Electric Arc Furnaces (EAF), Ladle Refining Furnaces (LRF), Continuous Casting Machines (CCM), and cranes. [1]
2. Automation & Process Control
- Monitor and diagnose PLC, SCADA, and DCS system faults.
- Inspect AC/DC variable frequency drives (VFDs) and soft starters.
- Configure control loops, actuators, and motorized control valves.
- Ensure accurate data logging and communication across industrial networks (Profibus, Modbus, Ethernet).
3. Shift Operations & Team Leadership
- Manage a shift team of technicians, electricians, and contract workers.
- Allocate daily maintenance tasks based on operational priorities.
- Lead shift handover meetings to report ongoing technical issues.
- Coordinate with the mechanical and production teams for smooth operations. [1]
4. Safety, Quality & Compliance
- Enforce Lockout-Tagout (LOTO) protocols before any maintenance work.
- Conduct routine job safety analyses (JSA) for hazardous shift activities.
- Maintain 5S standards within E&I; control rooms and workshops.
- Keep precise shift logs, breakdown reports, and spare parts consumption data. [1]
Required Qualifications & Skills
Education & Experience
- Degree: B.E. / B.Tech / Diploma in Electrical / Electronics / Instrumentation Engineering.
- Experience 5 to 10 years in E&I; main
📌 Shift Incharge (Bhilai)
🏢 Vinayak Outsourcing Works
📍 Bhilai
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