SC&O; - Manufacturing Excellence
Manager / Senior Manager

Job Description & Summary: A career in our Operations and Manufacturing Excellence practice will provide you with the opportunity to help our clients unlock latent capacity, improve throughput and reduce the total cost of manufacturing across their plant network. We focus on manufacturing operations strategy, shop-floor productivity and debottlenecking, quality and cost of poor quality reduction, material and energy efficiency, production planning and scheduling, and digital manufacturing to drive both margin expansion and service performance.

You will be a part of a team that helps organisations transform their manufacturing operations into a source of competitive advantage. You will work at the client site with plant leadership and shop-floor teams to diagnose constraints, design and deploy Lean, Six Sigma and TPM, build capability at all levels, and embed a management operating system that sustains the gains after we exit.

Responsibilities -





• Lead end-to-end manufacturing excellence engagements - from diagnostic and chance baselining through pilot, scale-up and sustenance - with clear, quantified impact on throughput, cost and quality.
• Conduct plant diagnostics on dimensions of OEE, line balancing analysis, value stream mapping, constraint (bottleneck) identification, material wastages and process capability studies to size the improvement opportunity.
• Conduct manpower productivity assessment, suggest improvement areas and drive implementation.
• Drive throughput improvement and debottlenecking through Theory of Constraints, SMED/quick changeover, cycle time reduction, line rebalancing, layout and material flow redesign, and elimination of the seven wastes.
• Deploy Lean and shop-floor improvement methodologies - 5S, Kaizen and Gemba walks, Standard Work, Poka-Yoke, Jidoka, Heijunka, Kanban and pull systems, TPM (autonomous and planned maintenance) and Hoshin Kanri.
• Lead structured Six Sigma

📌 Manager (Gurugram)
🏢 PwC
📍 Gurugram