02 Oct
|
Wheels Scaffolding
|
Kurali
02 Oct
Wheels Scaffolding
Kurali
Role & responsibilities
Order intake and feasibility
- Review every current order: drawings, BOM, specs, quantities and delivery dates.
- Check capacity and material availability; give sales a committed, realistic delivery date.
- Build and maintain BOMs and routings for new and existing products.
Planning and scheduling
- Prepare the monthly master production schedule and break it into weekly and daily plans by section (cutting, fabrication, welding, galvanizing, foundry, packing).
- Run capacity and load planning; sequence jobs to hit deadlines with minimum changeovers.
- Re-plan quickly when priorities, breakdowns or material issues change the picture.
Material planning and inventory
- Run MRP: raise material requirements to purchase on time, based on orders and stock.
- Optimise tube cutting plans to cut offcut waste and improve yield.
- Set min-max levels for key raw materials and consumables; control WIP.
- Run cycle counts with stores and reconcile book vs physical stock every month.
Monitoring and MIS
- Maintain a live order tracker: status of every order from receipt to dispatch.
- Publish daily plan vs actual and a weekly report to the Plant Head and CEO: on-time delivery, backlog, capacity utilisation, material shortages, stock variance.
- Raise early warnings on orders at risk, with a recovery plan.
Dispatch and coordination
- Plan dispatches with sales and logistics; ensure documentation and packing are ready.
- Run a weekly planning meeting across sales, purchase, stores and production.
Systems
- Set up planning formats and trackers where none exist; move them into ERP over time.
- Keep master data (items, BOMs, routings, lead times) clean and current.
📌 Ppc Manager (Kurali)
🏢 Wheels Scaffolding
📍 Kurali