INDUSTRIAL ENGINEER - LEAN CONSULTANT

Industrial Engineer - Lean Consultant

Full-Time

POSITION

EMPLOYMEN

T

Pan India - In office Client Placement

Up to 6 LPA

LOCATION

CTC

Relevant experience in Industrial Engineering /

Lean Manufacturing / Process Improvement

Relocation / travel across India mandatory

EXPERIENCE

MOBILITY

ROLE PURPOSE The Industrial Engineer - Lean Consultant will be deployed at client manufacturing locations to identify operational inefficiencies,

improve productivity, optimize layouts and processes, and implement Lean systems directly on the shop floor. The role requires a hands-on, implementation-oriented approach with measurable improvement in cost, quality, delivery and productivity.

KEY RESPONSIBILITIES

AREA

RESPONSIBILITY / EXPECTED ACTION

Conduct time studies, motion studies, work measurement and productivity analysis.

Shop-floor diagnostics

Process improvement

Map manufacturing processes and identify bottlenecks, waste, non-value-added activities and capacity constraints.

Implement 5S, Kaizen, Value Stream Mapping, Visual Management, Standard Work, Kanban and continuous improvement practices.

Lean implementation

Productivity

Support line balancing, manpower optimization, cycle-time reduction and productivity improvement initiatives.

Design and improve plant, workstation, material-flow and shop-floor layouts for better movement and utilization.

Layout optimization

Analyze OEE, downtime, rejection, rework, throughput, lead time and other operational KPIs.

Develop SOPs, work instructions, process standards, checklists and visual controls.

Operational KPIs

Standardization

Cost optimization





Identify cost-reduction opportunities across manpower, material movement, process losses, inventory and operating methods.

Work with operators, supervisors and management teams to implement agreed improvements on-site.

Train client teams on Lean practices, standard work, problem-solving and sustainment mechanisms.

Create action trackers, implementation plans, dashboards and periodic progress reports.

Conduct audits and follow-up reviews to ensure improvements are sustained.

Client implementation

Training

Project tracking

Sustainment

Coordinate with D&V; Lead Consultants / Project Managers on milestones, risks and results.

D&V; coordination

D&V; Business Consulting | Management Consulting | Operational Excellence | Business Transformation

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INDUSTRIAL ENGINEER - LEAN CONSULTANT

REQUIRED EXPERIENCE & SKILLS

Practical exposure to manufacturing operations, Industrial Engineering, Lean Manufacturing or process improvement.

Working knowledge of Lean tools, productivity improvement, process mapping and shop-floor optimization.

Ability to conduct time and motion studies, capacity analysis, line balancing and manpower calculations.

Strong analytical and problem-solving capability with a data-driven approach.

¢ Comfortable working directly with operators, supervisors,



plant heads and client management.

¢ Good working knowledge of Excel, PowerPoint and operational reporting.

¢ Strong execution discipline and ability to work independently at client locations.

PREFERRED QUALIFICATION

¢ B.E. / B.Tech in Industrial, Mechanical, Production, Manufacturing or related engineering discipline.

¢ Lean / Six Sigma certification will be an added advantage.

¢ Experience in consulting or multi-industry manufacturing environments will be preferred.

MANDATORY MOBILITY REQUIREMENT

This is a client-facing, on-site consulting role. The selected candidate must be willing to relocate temporarily or for extended project durations anywhere in India depending on client requirements. Frequent travel and continuous shop-floor presence may be required.

SUCCESS MEASURES

SUCCESS AREA

MEASURE

Measurable improvement in productivity, throughput and operational efficiency.

Reduction in cycle time, process waste, downtime and avoidable cost.

Successful implementation and sustainment of Lean practices at client sites.

Achievement of agreed project KPIs and implementation milestones.

Quality and timeliness of client deliverables, reporting and action closure.

Client stakeholder satisfaction and adoption of implemented systems.

Productivity & throughput

Waste & cost

Lean sustainment

Project KPIs

Delivery quality

Client adoption

ROLE NATURE: Client-facing | Shop-floor intensive | Implementation-led | Pan-India mobility

D&V; Business Consulting | Management Consulting | Operational Excellence | Business Transformation

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📌 Lean Consultant (Ahmedabad)
🏢 Du0026V Business Consulting
📍 Ahmedabad