Role & responsibilities .

1. Process Excellence & Standardization

- Map and document end-to-end repacking processes (receiving, cleaning, sorting, weighing, sealing, labeling, dispatch).
- Identify bottlenecks and design lean, standardized SOPs across all units.
- Deploy Kaizen, 5S, and Lean Six Sigma practices to drive efficiency.
- Implement digital tools or dashboards to track performance metrics (OEE, productivity, downtime, rejection rate, etc.).

1. Productivity & Machine Efficiency

- Analyze equipment performance and downtime; recommend improvements for throughput enhancement.
- Benchmark productivity norms per SKU/type and ensure adherence.
- Work with Engineering and Maintenance teams to define preventive maintenance schedules.

1. Quality & Food and Personnel Safety

- Establish and monitor GMP (Good Manufacturing Practices), HACCP, and FSSAI compliance.
- Conduct audits across units to ensure hygiene, traceability, and packaging integrity.
- Lead root cause analysis for quality or safety incidents; drive corrective and preventive actions.

1. Training & Capability Building





- Develop skill matrices for operators and supervisors.
- Conduct training sessions on process excellence, hygiene, and safety.
- Create visual work aids, checklists, and standard work templates.

1. Continuous Improvement & Innovation

- Initiate and manage improvement projects aimed at cost reduction, yield improvement, and waste reduction.
- Evaluate and implement recent packaging technologies, automation, or layout improvements.
- Promote a culture of continuous improvement within the plant.

1. Governance & Reporting

- Define and monitor KPIs for all repacking units:
- Line productivity (output/hour), Machine OEE (Overall Equipment Effectiveness)
- Packaging yield , wastage & Quality defect %
- Food safety non-conformance
- Prepare monthly performance dashboards and action plans.
- Present improvement outcomes to management.

Preferred candidate profile Keen to apply :- Please forward your at [email protected]

📌 Centre of Excellence Manager : Factory Implementation (Mumbai)
🏢 Dmart
📍 Mumbai