Role Overview:
As Maintenance Manager for our Hosur facility, you will own equipment availability, reliability and efficiency across every manufacturing line and plant utility. You will lead preventive, predictive and breakdown maintenance, drive TPM and reliability engineering, and push automation and continuous improvement — building the maintenance system that lets the plant scale with a business growing ~28% a year.
Key Responsibilities:
1. Equipment Reliability & Plant Availability
• Ensure maximum machine uptime across all manufacturing lines.
• Drive preventive, predictive, and condition-based maintenance programs.
• Minimize unplanned equipment breakdowns through structured reliability initiatives.
• Improve Overall Equipment Effectiveness (OEE) by reducing maintenance-related losses.
• Develop and monitor MTBF, MTTR, Technical Availability, and Equipment Reliability metrics.
2. Total Productive Maintenance (TPM)
• Lead TPM implementation across all manufacturing departments.
• Establish Autonomous Maintenance and Planned Maintenance pillars.
• Develop machine-wise TPM checklists, standards, lubrication plans, and inspection schedules.
• Continuously improve TPM points based on recurring failures and root cause analysis.
• Drive operator ownership through Autonomous Maintenance practices and capability building.
• Monitor TPM compliance through regular audits and sustainment reviews.
3. Preventive & Predictive Maintenance
• Prepare Annual, Quarterly, Monthly, and Weekly Preventive Maintenance schedules.
• Implement predictive maintenance techniques including vibration analysis, thermography, condition monitoring, and failure trend analysis wherever applicable.
• Ensure timely execution of planned maintenance activities with minimal production disruption.
• Standardize maintenance procedures and preventive maintenance checklists.
4. Breakdown Management & Root Cause Analysis
• Ensure rapid response to equipment breakdowns.
• Lead structured Root Cause A
📌 Maintenance Manager (Hosur)
🏢 Wakefit
📍 Hosur