Job Description Role Purpose: Lead end-to-end plant operations for an Aluminium HPDC facility, with accountability for P&L;, production, quality, productivity, cost, delivery, maintenance, customer satisfaction and people development . Key KRAs Own overall plant P&L; and operational performance , driving profitability and sustainable growth. Lead HPDC production , capacity utilisation, OEE, cycle-time improvement and achievement of production targets. Drive casting quality , rejection/rework reduction, defect analysis, customer complaints and corrective actions. Manage aluminium melting, metal treatment, HPDC machines. Ensure effective die/tooling management , die maintenance, trials and process optimisation. Lead maintenance & engineering to improve machine availability, reduce breakdowns and optimise MTBF/MTTR. Drive reduction in conversion cost, aluminium/melting loss, energy consumption, scrap and consumables . Ensure on-time delivery through effective coordination of PPC, stores, procurement, production and dispatch. Implement Lean,



TPM, Kaizen, 5S, SMED and continuous improvement initiatives. Lead compliance with IATF/ISO, EHS and statutory requirements and ensure customer-audit readiness. Build and lead a strong team across Production, Quality, Maintenance, PPC, Tool Room and Stores/SCM . Partner with NPD/Engineering and customers for new product industrialisation, process validation and smooth SOP-to-mass-production transition. Ideal Candidate 18–25+ years of experience in Aluminium Die Casting / Auto Components , with robust hands-on exposure to HPDC , and prior experience managing a complete manufacturing plant/business unit. Must-have technical exposure: HPDC machines & process parameters | Aluminium melting | Die/tooling | Casting defects & porosity | OEE | TPM | CNC/machining | Quality systems | Cost reduction | Lean manufacturing | Customer/OEM interface.

📌 Plant Head (Chennai)
🏢 Amor Management Consultants
📍 Chennai