Job Description
Position: Operator - NPI & Engineering

Organization: Cyient DLM Limited

Location: Shamshabad, Hyderabad

Job Summary

Responsible for leading and supporting box build assembly processes including mechanical assembly, bonding, potting, and conformal coating operations in an EMS environment. The role also involves NPI (Recent Product Introduction) execution, engineering changes, process optimization, and production readiness for new and existing products.

Key Responsibilities

1. Box Build & Mechanical Assembly
- Plan, implement, and support complete box build assemblies including:
- PCB integration into enclosures
- Cable harness routing and termination
- Mechanical fitting, fastening, and torque control
- Interpret mechanical drawings, BOMs, and assembly instructions
- Ensure proper alignment, sealing, gasket fitting, and EMI shielding
- Drive improvements in assembly methods, ergonomics, and cycle time

2. Bonding, Potting & Conformal Coating
- Define and control processes for:
- Bonding (adhesives, sealants, RTV, epoxy)
- Potting & encapsulation (thermal,



electrical insulation, vibration protection)
- Conformal coating (acrylic, silicone, urethane, parylene)
- Select materials based on thermal, environmental, and electrical requirements
- Establish process parameters, curing cycles, masking techniques
- Ensure compliance with IPC standards (IPC-A-610, IPC-CC-830, J-STD-001)
- Troubleshoot defects such as:
- Voids, bubbles, delamination
- Coating thickness variation
- Incomplete curing

3. NPI (New Product Introduction) Engineering
- Lead end-to-end NPI activities from proto to mass production:
- Feasibility analysis
- Process design and validation
- Line setup and pilot builds
- Coordinate with design, quality, supply chain, and customers
- Prepare:
- Work Instructions (WI), SOPs
- PFMEA, Control Plans
- Process flow diagrams
- Conduct trial builds, design validation, and yield improvement

4. Engineering Modifications / Change Management
- Impleme

📌 Operator - NPI & Engineering (Hyderabad)
🏢 CYIENT DLM
📍 Hyderabad