03 Oct
|
Ford Motor
|
Chennai
03 Oct
Ford Motor
Chennai
Description
The Lead Engineer will lead a team of design engineers responsible for developing BIW assembly fixtures, welding fixtures, robotic end-of-arm tooling (EOAT), pass tables, and related manufacturing tooling systems.
The successful candidate will guide projects through concept development, detailed design, supplier manufacturing, tool buy-off, installation, and production launch. This position requires extensive experience with Siemens NX and Teamcenter, robust knowledge of fixture locating and clamping principles, and the ability to collaborate effectively with cross-functional teams, suppliers, and manufacturing facilities worldwide.
Experience with automotive OEM product development processes, large-scale CAD/PLM data migration initiatives, and global engineering collaboration is highly valued.
Responsibilities
Key Responsibilities
Technical Leadership
Lead and mentor a team of mechanical design engineers.
Establish design standards, best practices, and engineering quality processes.
Review and approve fixture designs, layouts, and manufacturing documentation.
Drive continuous improvement initiatives across tooling design activities.
Fixture & Tooling Design
Design and develop BIW assembly and welding fixtures.
Lead fixture concept development, detailed design, and manufacturing release.
Apply robust locating and clamping methodologies, including 3-2-1 locating principles.
Develop clamp units, pin units, sensor integrations, and shim strategies.
Automation & EOAT Design
Lead design and validation of robotic grippers and end-of-arm tooling.
Perform payload, center-of-gravity, and structural evaluations.
Support pass table, stand, and automated handling equipment design.
Program Execution
Support tooling sourcing, supplier reviews, tryout activities, and tool buy-off.
Coordinate activities with suppliers, manufacturing plants, and program teams.
Manage project schedules, deliverables, risks, and technical issue resolution.
Manufacturing Launch Su
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🏢 Ford Motor
📍 Chennai