CAE Crash Analyst – Job Description

We are seeking a skilled CAE Crash Analyst with hands-on experience in ANSA, LS-DYNA, and PAM-CRASH to perform crashworthiness simulations, analyze vehicle safety performance, and support product development through advanced CAE methodologies.

Key Responsibilities

• Develop, prepare, and quality-check finite element (FE) models using ANSA for vehicle and subsystem crash analysis.
• Perform crashworthiness simulations using LS-DYNA and PAM-CRASH for frontal, side, rear, roof crush, and pedestrian impact load cases.
• Define and validate simulation setups, including materials, contacts, connections, boundary conditions, and load cases.
• Analyze simulation results, including deformation, intrusion, stress, strain, acceleration, force, and energy absorption, to assess structural performance.
• Correlate CAE simulation results with physical crash test data and implement model updates to improve prediction accuracy.
• Optimize vehicle structures to achieve crash performance targets while balancing weight, cost, and manufacturability.




• Investigate and resolve model quality and solver-related issues to improve simulation stability, convergence, and computational efficiency.
• Prepare detailed technical reports, summarize analysis findings, and present recommendations to cross-functional engineering teams.
• Collaborate with BIW, design, safety, and product development teams to support design improvements and meet crashworthiness objectives.
• Ensure compliance with OEM standards, regulatory safety requirements, and CAE best practices throughout the crash analysis and vehicle development process.

Total Years of Experience: 2 to 7 Years

Notice Period: immediate to 30 Days

SEGULA Technologies is a global engineering group, boosting the competitiveness of all major industrial sectors: automotive, aerospace, energy, rail, naval, life sciences, and telecoms. With a presence in more than 30 countries and 140 locations worldwide, the Grou

📌 CAE- Crash Analyst (Chennai)
🏢 Segula Technologies
📍 Chennai