Project Manager – Erection & Commissioning (Compressed Bio?Gas) (India)

Project Manager – Erection & Commissioning (Compressed Bio?Gas) (India)

03 Oct
|
Mantras2Success Consultants
|
India

03 Oct

Mantras2Success Consultants

India

Job Description:

Key Responsibilities:

Project Planning & Controls
.Own the site execution plan, microschedule, and Scurve develop and track weekly lookahead plans.
.Establish and run daily/weekly progress review meetings (internal + contractors) publish DPR/WPR/MPR and executive dashboards.
.Drive critical path items, interface management (civil-mechanical, electrical-instrumentation), and change control.
.Budget tracking: RA bill verification, BOQ/BOM reconciliation, contractor productivity, and cost variance reports.
.Vendor management & expediting ensure availability of drawings, MRs, WOs, and site instructions.

Erection & Mechanical Completion
.Oversee the erection of feedstock handling, digester/fermenter systems, biogas upgrading (e.g., PSA/membrane/waterscrubbing), HS removal, dehumidification/drying, gas analyzers, compressors/boosters, cascade storage, dispensing/virtual pipeline, and flare.
.Ensure piping fabrication/erection per P&IDs;, isometrics, GA drawings and welding/NDT plans witness hydro/pneumatic tests.
.Coordinate electrical systems: MCC/PCC, transformers, DG, earthing, lighting, VFDs, and interlocks and instrumentation: PLC/SCADA, RTUs, analyzers, OPC/MQTT gateways,and local historian.
.Manage utilities: water supply, cooling, air, nitrogen, FOM handling, silage/pressmud logistics as applicable.
.Close punch lists to Mechanical Completion (MC) and achieve Ready for Commissioning (RFC).

Commissioning, StartUp & Performance
.Prepare and execute precommissioning/commissioning procedures, checklists, SATs/FATs, loop checks, cause-and-effect tests and interlock validation.
.Lead safe gasin, functional trials, rampup, and performance guarantee (PG) testing for purity, pressure,



flow/throughput, and specific energy.
.Troubleshoot process and control issues stabilize plant for handover to O&M; with training, SOPs, and asbuilt documentation.

Quality, HSE & Compliance
.Implement QA/QC plans ensure material traceability, ITPs, WPS/PQR, and inspection records.
.Enforce HSE: workpermit systems (hot work, confined space), JSA, LOTO, and emergency response drills lead Toolbox Talks.
.Ensure compliance with applicable Indian codes & approvals, e.g., PESO (compressed gas storage/dispensing), State Pollution Control Board (consents/exemptions), Factory Act, CEA electrical safety, PNGRB/CGD sync interface requirements, and local authority permits.
.Coordinate with thirdparty inspectors, statutory bodies, and client representatives.

Stakeholder Management & Reporting
.Singlepoint site contact for management, EPC/consultants, CGD/GAIL or offtaker, vendors, and local authorities.
.Provide crisp executive updates: risks, mitigations, forecast to finish, claims/change orders, and capex utilization.
.Maintain transparent documentation: RFI/RFC, site instructions, MOMs, transmittals, and handover dossiers.

MustHave Qualifications
.Bachelor's degree in Mechanical/Chemical/Electrical/Instrumentation Engineering (or equivalent).




.7-10 years total experience with at least 5 years in site execution and 2+ years in commissioning of process/utility or gas projects.
.Proven delivery of brownfield/greenfield projects with rotating equipment, compressors, process skids, and automation.
.Strong command over project controls (MS Project/Primavera), progress measurement, and contractor management.
.Working knowledge of PLC/SCADA, loop checks, OPC/MQTT, and historian basics (enough to lead vendors).
.Solid grasp of QA/QC, HSE, and statutory requirements (PESO, SPCB, Factory Act).

Preferred Experience (Good to Have)
.Direct experience on CBG/biogas plants (digesters, upgrading: PSA/membrane/waterscrubbing gas quality: CH%, CO, HS, O, moisture).
.Prior role in an EPC workplace with multidisciplinary coordination.
.Knowledge of CGD interconnection (CBGCGD Synchronization), metering, and custody transfer.
.Exposure to FOM handling, silage logistics, agri interfaces, and utilities sizing.
.Familiarity with MNRE/state incentives, documentation, and compliance trails.
.Vendor ecosystem awareness for major packages (compressors, analyzers, membranes/PSA, dryers, cascade, dispensers, PLC/SCADA).

Technical & Behavioural Competencies
.Technical: P&ID; reading, system walkdowns, pressure testing, rotating equipment startup, E&I; checkouts, cause-and-effect, commissioning procedures.
.Digital tools: MS Project/Primavera, Excel (progress trackers), PowerPoint, SharePoint/Drive, basic AutoCAD/Navisworks (viewing).
.Behavioural: Leadership at the site, urgency bias, structured problemsolving, stakeholder management, negotiation with contractors, and clear written/oral reporting.

📌 Project Manager – Erection & Commissioning (Compressed Bio?Gas) (India)
🏢 Mantras2Success Consultants
📍 India

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