03 Oct
|
C K Zipper
|
Vadodara
03 Oct
C K Zipper
Vadodara
Job Description Shift Supervisor Extrusion
*Department:* Production / Extrusion
*Industry:* Plastic Manufacturing
*Experience:* 2–7 Years
*Position:* Shift Supervisor – Extrusion
Job Summary
We are looking for an experienced *Shift Supervisor – Extrusion* to independently manage extrusion production during the assigned shift. The candidate will be responsible for *machine settings, process parameters, manpower, quality, production output, wastage, changeovers and troubleshooting*.
Key Responsibilities
* Manage complete *extrusion production activities* during the assigned shift.
* Achieve daily and shift-wise *production targets*.
* Monitor machine output, line speed, rejection, wastage, downtime and productivity.
* Allocate operators and helpers according to production requirements.
* Handle *machine start-up/shutdown, die changes, material/colour changes and product changeovers*.
* Set and monitor key process parameters including *temperature, screw speed, line speed, melt pressure, cooling and tension*.
* Ensure stable production and consistent product quality.
* Troubleshoot extrusion defects such as *dimensional variation, uneven thickness, surface defects, black spots, bubbles, burn marks, die lines and colour variation*.
* Coordinate with *Maintenance and Tool Room* for machine, die and equipment-related issues.
* Coordinate with QC for *first-piece approval and in-process inspection*.
* Control *scrap, start-up waste, changeover waste and rejection*.
* Ensure correct usage of *raw materials, masterbatch, additives and reprocessed material*.
* Maintain production, rejection,
downtime and process parameter records.
* Ensure proper *batch identification and traceability*.
* Conduct proper shift handover with machine parameters and pending issues.
* Maintain *GMP, housekeeping, hygiene and safety standards*.
* Ensure compliance with applicable *FSSC 22000 and food-contact manufacturing requirements*.
* Train and guide operators on machine operation, quality and troubleshooting.
* Support continuous improvement to increase output and reduce rejection and changeover time.
Candidate Profile
* 2–7 years of relevant experience* in Plastic Extrusion.
* Strong practical knowledge of *extrusion machines, dies, screws, heaters and cooling systems*.
* Able to independently set and troubleshoot extrusion lines.
* Good understanding of *raw material behaviour and process parameters*.
* Experience in manpower handling and managing multiple extrusion lines.
* Strong problem-solving and decision-making skills.
* Hands-on and comfortable working actively on the production floor.
* Good coordination with *QC, Maintenance, Tool Room, Stores and Planning* teams.
Preferred Experience
Experience in *plastic zipper/profile extrusion, versatile packaging components, food-contact plastic products or similar extrusion processes* will be an advantage.
Qualification
* Diploma / CIPET* in Plastic Processing, Mechanical, Production Engineering or a related technical field preferred.
*Key Requirement:* We need a *hands-on Extrusion Shift Supervisor* who can independently manage *machine settings, process control, manpower, quality, wastage and production output*.
📌 Shift Supervisor (Vadodara)
🏢 C K Zipper
📍 Vadodara