04 Oct
|
FIAT INDIA
|
Pune
Fiat India Automobiles Pvt Ltd. We are into manufacturing Passenger Vehicles & Powertrains. As on date, we are manufacturing Jeep Compass, Jeep Wrangler, Tata Nexon, Tata Altroz & Tata Curvv (including EV) with some new projects in the pipeline for the next few years.
Job Position : Mechanical Maintenance Designation : Senior Exec/Assistant Manager
Exp Required : 6+ Years ; Qualification - BE Preferred (Diploma can be taken into consideration)CTC- Fixed plus variable (excluding benefits and medical insurance)
Job Summary
Responsible for ensuring the smooth operation and upkeep of equipment used in the car assembly shop. The role involves preventive, predictive, and breakdown maintenance of conveyors, filling machine, manipulators, material handling systems, pneumatic tools, hydaulic system and other assembly-line equipment to ensure zero downtime and optimal performance.
Key Responsibilities
1. Preventive & Predictive Maintenance
Develop and execute PM schedules for equipment such as skillet, slat conveyors, Power and free conveyor, lifters, turntables, Scissor lift, RGV, AGV, RBT, WAM etc. Use condition monitoring tools to predict equipment failure.
Maintain historical data and maintenance records for audit and analysis.
1. Breakdown Maintenance & Troubleshooting
Rapid fault diagnosis and repair during mechanical breakdowns of Conveyor drives, chain systems, gearboxes, Hydraulic and pneumatic tools. Coordinate with electrical/automation teams during mechatronic issues.
1. Equipment Installation & Commissioning
Participate in recent equipment installation, line modification, or model changeover activities. Validate mechanical installation drawings, layouts, and utility requirements.
Supervise vendor commissioning and ensure machine readiness as per plan.
1. Spare Parts Management
Identify and maintain critical spares inventory. Optimize spare part usage through root cause analysis of recurring failures.
1. Documentation & Compliance
Maintain equipment history, preventive maintenance checklists, and downtime logs. Comply with IATF 16949, ISO 45001, and plant safety protocols.
1. Continuous Improvement
Drive initiatives like OEE improvement, MTBF/MTTR tracking, and Kaizen projects. Support energy-saving and cost-reduction projects.
1. Safety and Training
Ensure LOTO, PPE usage, and adherence to safety norms during all maintenance activities. Conduct skill development and OJT for operators and junior technicians.
Key Equipment Exposure
Power & Free conveyors, slat conveyors, lifts & turntables
Torque tools (DC/Nutrunners), Pneumatic tools
Hydraulic and pneumatic systems
Filling machine, Roll Break & Test, Wheel alignment, Shower etc.
Robotic (for mechanically assisted tasks)
Technical Skills
Mechanical system diagnostics and maintenance
Hydraulic/pneumatic circuit understanding
Conveyor mechanics, chain and gear systems
Basic understanding of PLCs and automation interfaces
CMMS & SAP system
Qualifications
Diploma/Bachelor’s Degree in Mechanical Engineering or Mechatronics
3–6years of experience in automotive assembly line maintenance (depending on level)
Soft Skills
Analytical thinking and problem-solving
Team collaboration with production, quality, and EHS teams
Time management under high-pressure breakdown scenarios
Continuous improvement mindset (Lean, TPM )
Pay: Up to ₹1,110,563.24 per year
Benefits
- Cell phone reimbursement
- Commuter assistance
- Food provided
- Provident Fund
Work Location: In person
📌 Assembly Shop-Mechanical Maintenance (Pune)
🏢 FIAT INDIA
📍 Pune