Qualification - B.E (Chemical)
· Preparation of process flow diagram for products.
· Prepare mass balance for new & existing product. Selection of process equipment's and its capacity rating for different processes.
· Critical parameters study of new products and existing products.
· Ensuring the feasibility of the process initially at the lab scale, Scaling up the Product & transfer the process from Lab scale to commercial scale.
· Execution of validation batches of recent molecule & existing molecule. Part of basic and detail engineering team for current project (process related). Designing of process equipment. (Heat Exchanger, Condenser, Reactor, Filters, scrubber, distillation column etc.).
· Batch Time Cycle Reductions & Capacity enhancement of the product. Capacity calculation for current facility. (Optimizing Equipment for given production capacity for new facility.).
· Variable cost calculation of different products for total product cost calculation. Route cause Analysis & Trouble shootings for OOS, OOT & incident.
· MOC testing experiment and determination of equipment life cycle for different process. Initiate yield improvement activity by doing the gap analysis between achieved yield v/s theoretical yield; & working for minimization in area of losses & maximization in yields.
· Initiate energy saving projects by evaluating process requirements & optimizing the energy usages. Involve in Solvent saving projects by evaluating process for area of losses & minimizing the losses & optimizing the recovery process.
· Involve in new technology adoption by evaluating the gap between the new system & the existing system; proposal generation for current technology.
· Work on effluent reduction by evaluating all process by mass balance of the reactants to find the composition of effluent; thus segregating them for proper treatment & working for less effluent from the source with R&D; team.
· Participate in the troubleshooting of different on-going problems of production.
📌 Process Engineering Unit 2 Ankleshwar
🏢 zydus
📍 Ankleshwar
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