Job Title: Engineer -Maintenance

Company & Location: Tata Ficosa Automotive system, Chakan, Pune

Job Summary:

TATA FICOSA Automotive Systems Pvt Ltd is currently seeking a seasoned and dynamic Maintenance Engineer to bolster our team at the facility in Maharashtra. The ideal candidate should possess extensive experience in the Maintenance department within the automotive industry, with a strong emphasis on expertise in Hydraulics, Pneumatics, PLC, HMI, Drives, TQM, Kaizen, ESG (Environmental, Social, and Governance) initiatives.

:

1. Hands-on experience in Automation System:

- Programming, Installation, commissioning & troubleshooting of PLC, HMI, (Preferably Delta & siemens Make).
- Expertise in Delta make, PLC, HMI, VFD & servo.
- Installation, commissioning & troubleshooting of VFD, Servo drive. (Delta & siemens make.)
- Knowledge & hands on experience in various types of analogue and digital sensors.
- Experience in different types of communication protocols. Modbus, Ethernet & can open.
- Knowledge & experience in different types of 3rd party devices communication with PLC, HMI printer etc.
- Experience in control, power panel wiring & troubleshooting.
- Knowledge & experience in machine barcode traceability system & LabVIEW.
- Knowledge & experience in different types of LVDT sensor, proximity sensors, photo sensors read switches, limit switches, load cell, Printers Etc.
- Knowledge in Industry 4.O & MES system.
- Software proficiency: Delta PLC Software- WPL Soft, ISP Soft, Delta HMI- DOP Soft, Delta Servo -ASDA- A2 & A3 Series, Siemens PLC-TIA Portal, VFD- Starter Etc.

1. Equipment Up Time Optimization:





- Strategize spare parts inventory for maintenance activities.
- Monitor inspection and maintenance procedures closely.
- Implement corrective actions promptly to ensure maximum machine uptime.
- Quick Attending daily breakdowns and emergencies related to machines & utilities.
- Supervise condition of all equipments & potential upgradation to reduce downtime & repetitive failures
- Data collection & analysis of machine breakdown data.
- Ensuring maximum uptime & minimum downtime of machines.
- Maintain MTTR & MTBF.

1. Preventive and Predictive Maintenance:

- Schedule preventive maintenance tasks for all machinery.
- Allocate necessary resources for maintenance activities.
- Analyse machine data to propose predictive maintenance measures.
- Oversee maintenance operations to minimize machine downtime.
- Ensured preventive & predictive maintenance should be carried out as per plan.
- Maintain all maintenance documents.
- Experience in audit compliance handling process.

1. Recent Machine Installation:

- Trail, erection& commissioning of new machines.
- Store the updated PLC program backups.
- Maintain Machines manual, electrical, mechanical & pneumatic drawing.
- Correct all required modifications in PLC & HMI from supplier during machine installation process.





1. Spare parts Management:

- Ensuring adequate spare required for machine & equipments.
- Daily tracking of spare stock.
- Ensuring zero maintenance due to spare control.
- Knowledge & experience in PR, PO Process in SAP system.
- Suppliers follow up for on time receiving the spares.

1. Safety System:

- Follow the proper LOTO procedure while working on machines
- Adhere to the safety standards & legal regulations while executive maintenance management task & program.

1. People Management:

- Establish a skill inventory within the maintenance function.
- Delegate responsibilities to junior staff and ensure adherence to processes.
- Coach and mentor junior team members for skill enhancement.
- Conduct training sessions to educate junior staff on functional aspects.

1. SAP Maintenance module

- Knowledge & hands-on experience in SAP maintenance module

1. Continuous Improvement Initiatives:

- Ensure effective implementation of Poka-yoke methods.
- Spearhead projects aimed at cost reduction.
- Explore opportunities for localizing imported machine spares to minimize maintenance costs.
- Energy saving project implementation.
- Implementation of effective kaizens for process improvement & quality improvement.
- Existing machine program modification for reducing minor stoppages & repetitive failures.

Qualifications and Skills:

- Essential: B.E. in Electrical/Electronic Engineering with 4 - 5 years of experience in the Automotive Industry.
- Proven expertise in Hydraulics, Pneumatics, PLC, HMI, Drives, TQM, Kaizen.

📌 Engineer - Maintenance (Pune)
🏢 TATA Ficosa Automotive Systems
📍 Pune