Operate induction melting furnace (2 melting + 1 holding) full shift cycle
Charge copper cathodes and Cu-P master alloy as per recipe and chemistry requirement
Control melt chemistry Cu 99.9%, Phosphorus: 0.015%0.040%
Remove dross from melt surface twice per shift — prevent oxide contamination
Monitor and log all furnace parameters every 30 minutes — power, N pressure, cooling water
Transfer molten metal to holding furnace via launders — monitor launder temperature
Charge dry, traceable plant return scrap — confirm dry and oil-free before charging
Coordinate with Cast House Lab for spectrometer chemistry results — 16 tests per shift
Complete accurate shift log and handover — no gaps, no blank fields
Induction furnace operation — startup, steady-state, shutdown sequence




Melt chemistry control — Cu purity and phosphorus content management
Cu-P master alloy weighing and addition — exact quantities every time
Dross recognition and protected removal — prevent oxide contamination
Cooling water and N pressure monitoring — alarm response
Molten metal launder transfer — temperature control
Log sheet discipline — 30-minute parameter entries — no gaps
High-temperature PPE compliance — aluminized PPE usage
3 to 8 years in induction furnace, foundry or non-ferrous metal melting plant
Hands-on experience in copper, aluminium or brass melting — preferred
Understanding of melt chemistry control, dross removal and launder operation

📌 Furnace Operator Vadodara
🏢 Hindalco Industries
📍 Vadodara