Position: Lean Manufacturing Engineer
Location : Chhatrapati Sambhaji Nagar, Aurangabad
This is your role. What part will you play?
Key Responsibilities
• Lean Manufacturing & Continuous Improvement:
o Drive Lean Manufacturing and Continuous Improvement initiatives across GIS manufacturing and assembly operations to improve productivity, quality, capacity, cost and lead time.
o Identify and eliminate the 8 wastes through structured Lean methodologies and shopfloor improvement activities.
o Lead Kaizen initiatives and promote a continuous improvement culture across manufacturing operations.
o Conduct Value Stream Mapping (VSM) to identify process losses, bottlenecks, non-value-added activities and improvement prospects.
o Implement Lean principles including Standard Work, Pull Systems, Kanban, JIT and flow-based manufacturing.
o Drive 5S, visual management and Lean maturity across production areas.
o Conduct Gemba walks and process audits to identify gaps, drive actions and sustain improvements.
• Productivity Improvement & Capacity analysis:
o Conduct MOST / Time Study and establish standard times for manufacturing operations.
o Perform man-hour, productivity and manpower analysis to identify opportunities for resource optimization.
o Calculate Takt Time and perform Line Balancing to improve resource utilization and production flow.
o Conduct capacity analysis and identify opportunities to increase capacity without proportional increases in manpower or infrastructure.
o Analyse cycle time, bottlenecks, process constraints and manufacturing losses to identify productivity improvement opportunities.
o Optimize workstation design, operator movement, ergonomics and manufacturing layouts.
o Identify opportunities for process simplification, motion reduction and cycle-time reduction.
o Improve production and material flow to enhance workstation utilization and overall manufacturing efficiency.
Process Optimization, Automation & Digital Manufacturing:
o Convert
📌 Lean Manufacturing Engineer Aurangabad (India)
🏢 Siemens
📍 India