Roles and responsibilities:

1. Production Planning & Target Achievement
• Execute daily production plan for Grinding and Calcination as per production requirement.
• Ensure achievement of daily, shift-wise and monthly production targets.
• Plan raw gypsum feeding, grinding and calcination according to silo levels and downstream requirements.
• Coordinate with Dispatch, Packing and other production sections to maintain continuous plant operation.

2. Grinding Section
Responsible for operation and monitoring of:
• Crusher
• 4-Roller Mill / 6-Roller Mill
• Screw Conveyors
• Bucket Elevators
• Rotary Valves
• Feeding Systems
• Blowers
• Dust Collection Systems
• Gypsum Storage Silos

Key responsibilities:

• Maintain required mill feed rate and grinding capacity.
• Monitor gypsum feed size and ensure proper grinding.
• Maintain required product fineness.
• Monitor mill vibration, differential pressure, motor load and other operating parameters.
• Ensure stable feeding to the calcination section.
• Avoid mill choking, overloading and empty running.




• Optimize mill operation to reduce specific power consumption.
• Coordinate with Maintenance for abnormalities and breakdowns.

3. Calcination Section
Responsible for operation and monitoring of:
• Vertical Calciner / Kettle
• Boiler / TFH
• Coal Feeding System
• ID Fan / Blower
• Rotary Valves
• Screw Conveyors
• Calcined Gypsum Silos
• Associated temperature, pressure and instrumentation systems

Key responsibilities:

• Maintain required calcination temperature and residence time.
• Ensure reliable and continuous feeding of gypsum to the calciner.
• Monitor:
o Feed rate
o Calcination temperature
o Material temperature
o Coal consumption
o Airflow
o Draft/pressure
o Boiler/TFH parameters
o Product quality
• Ensure proper calcination and avoid under-calcination or over-calcination.
• Maintain required coal consumption per MT of stucco.
• Optimize fuel and air ratio for efficient operation.
• Monitor calcined gypsum quality an

📌 Executive- Operations(Production) (Ankleshwar)
🏢 Walplast Products
📍 Ankleshwar