Department: Quality Assurance
Job Title: Process Engineer
Vacant Positions: 1
Working Days: Monday to Saturday
Working Hours: 8:00 AM to 6:00 PM

Job Location : Vasai

Job Profile1. Competencies & Technical Skills

- Familiarity with manufacturing processes such as Die Casting, Injection Molding, CNC Machining, Motor Winding, and Fan/Motor Final Assembly.
- Proficiency in statistical software such as Minitab to monitor live production variations, manage control charts (X-bar, R-charts), and calculate process capability (Cp/Cpk).
- Expert handling of precision measurement instruments and inspection equipment.
- Proficient in Time & Motion Studies, DMAIC problem-solving, and manufacturing waste elimination.
- Skilled in reading engineering drawings and executing Process Failure Mode and Effects Analysis (PFMEA) to identify and mitigate manufacturing risks.

2. Behavioral Traits & Soft Skills

- Ability to systematically diagnose complex line stoppages, yield drops, product failures, and other quality issues using data-driven analysis.
- Ability to effectively bridge communication between the R&D;/Design Team and Shop-Floor Team.
- Strong verbal and written communication skills for documenting defects and coordinating with suppliers and internal engineering teams.
- Strong analytical thinking and problem-solving skills to identify the root causes of recurring material and process failures.

3. Qualifications & Experience

Education:

- BE/BTech in Mechanical / Production / Automobile Engineering

Experience:

- 3 to 6 years of experience as a Process Engineer or Manufacturing Engineer.
- Experience in electric motors, rotating equipment, cooling fans, or high-volume electro-mechanical assemblies will be preferred.

Job Description – Process Engineer

Reports To: QA/QC Head
Department:



Quality Assurance Department

Job Purpose

The Process Engineer is responsible for designing, implementing, monitoring, and optimizing production processes to manufacture high-efficiency products safely, cost-effectively, and at the highest quality levels.

The role focuses on improving product and process quality, reducing process variation, eliminating non-conforming products, and driving continuous improvement across manufacturing operations.

Key Responsibilities & Daily Duties

- Create, review, and maintain FMEA/PFMEA for all CTQ (Critical to Quality) operations.
- Create, update, and maintain Standard Operating Procedures (SOPs), Work Instructions, and Routing Sheets.
- Validate and improve specialized jigs, fixtures, gauges, and Poka-Yoke (mistake-proofing) devices to enhance safety, quality, and assembly precision.
- Lead Root Cause Analysis (RCA) for process-related defects, line stoppages, yield losses, and recurring quality issues.
- Implement and verify permanent corrective and preventive actions (CAPA).
- Monitor process performance using statistical tools, control charts, and process capability studies (Cp/Cpk).
- Conduct Time & Motion Studies and identify opportunities for cycle-time reduction and productivity improvement.
- Identify and eliminate manufacturing waste and process inefficiencies using Lean/DMAIC methodologies.
- Work closely with Production, Quality, R&D;/Design, Maintenance, and Suppliers to resolve process and product-related issues.
- Ensure manufacturing processes consistently meet engineering specifications, quality standards, and customer requirements.
- Support continuous improvement initiatives aimed at reducing rejection, rework, downtime, and manufacturing costs.

Pay: ₹20,000.00 - ₹50,000.00 per month

Perks:

- Food provided

Work Location: In person

📌 Quality Assurance Engineer (Vasai-Virar)
🏢 Rexnord Elect. & Cntl. Ltd. ( INDIA )
📍 Vasai-Virar