Shutdown Planning: Plan and execute major shutdowns, overhauls, and capital repairs of furnaces and presses, ensuring adherence to strict timelines.
KPI Management: Achieve key performance indicators (KPIs) such as reducing Mean Time to Repair (MTTR) and increasing Mean Time Between Failures (MTBF).
• Operational Maintenance (SMS & Machine Shop)
SMS Maintenance: Manage maintenance of EAF, LRF, VD/VOD, FES and Hydraulic systems.
Machine Shop Maintenance: Oversee the upkeep of CNC machines, VTL, Milling Machine, Boring Machines, Drilling Machines etc.
Root Cause Analysis (RCA): Conduct RCA on repetitive failures using methodologies like 5-Why, Fishbone, and FMEA to prevent recurrence.
• Team Leadership & Manpower Management
Team Leadership: Lead a team of managers, engineers, and technicians, fostering a culture of safety, efficiency, and proactive maintenance.
Resource Allocation: Manage shift duties, assign tasks based on skill levels, and provide training for continuous skill development.
• Cost Control & Spares Management
Budgeting: Prepare and manage the annual maintenance budget (OPEX) and ensure cost-effective operations.
Spares Planning: Identify critical spares and manage inventory levels in collaboration with procurement to reduce inventory costs while avoiding shortages.
• Safety, Quality & Compliance
Safety Adherence: Ensure 100% compliance with safety regulations (lockout/tagout, hot work permits) and achieve "Zero Lost Time Injuries".
Audits: Manage documentation and compliance for ISO, IATF, or other regulatory audits