• Hands-on experience in Ingot Casting Operations, particularly in Bottom Pouring Casting Practice within steel manufacturing environments.
• Independently handle shift operations and ensure smooth execution of casting activities as per production schedules.
• Monitor and control ingot casting parameters to ensure product quality, yield, and process efficiency.
• Possess sound knowledge of moulds, mould accessories, bottom pouring refractories, and insulating pads used in casting operations.
• Ensure proper inspection and quality control of mould-related consumables before use.
• Maintain adherence to standard operating procedures and quality requirements during casting operations.
• Ensure safe working practices and compliance with all safety guidelines and statutory requirements.
• Identify operational risks and implement corrective actions to prevent accidents and process interruptions.
• Plan, monitor, and maintain optimum inventory levels of refractories, mould consumables, and casting accessories as per heat schedules.
• Coordinate with production, maintenance, quality,
and stores teams for seamless operational execution.
• Monitor consumable usage and drive initiatives for cost optimization and material utilization improvement.
• Analyze process deviations and support root cause analysis to eliminate recurring operational issues.
• Drive continual improvement initiatives to enhance casting quality, productivity, and operational reliability.
• Demonstrate willingness to learn and adopt current technologies, best practices, and process improvements in the ingot casting area.
• Ensure effective workplace management through proper housekeeping, 5S implementation, and operational discipline.
• Utilize quality tools and problem-solving techniques to improve process performance and product quality.
• Guide and support operators in achieving production, quality, and safety objectives during shifts.
• Prepare and maintain production records, shift reports, and operational