Objectives of the Position

The Automation Engineer in maintenance team will be responsible for supporting site’s operations by ensuring optimal performance of automation systems at the site. The role requires expertise in PLC systems, robotics, HMIs, VFDs, and industrial automation to minimize downtime, optimize efficiency, and enhance equipment reliability.

Key Responsibilities

• Provide 24x7 shift automation support to ensure smooth plant operations( 3 shift pattern).

• Improve and maintain Operational Stability Factor (OSF), Mean Time Between Failures (MTBF), and Mean Time to Repair (MTTR) for all automation equipment as per KPI.

• Troubleshoot, debug, and resolve automation-related breakdowns to support plant’s operation.

• Possess strong working knowledge of Siemens PLC and robotic automation systems, including:

• Siemens (S7-300, S7-400, S7-12/1500)

• Robots (ABB & Kuka)

• HMI systems (Wonderware InTouch, WinCC, PanelView)

• Industrial printers (Inkjet, LASER, Label)

• Scanners and 2D & 3D vision systems (Sick, Keyence, Cognex)





• VFD & Servo drives (Sinamics, Micro-master, Powerflex)

• Good knowledge of E-plan or electrical drawing for troubleshooting issues.

• Execute automation improvement projects and implement cost-effective solutions.

• Conduct root cause analysis (RCA) for recurring automation failures and implement Corrective and Preventive Actions (CAPA).

• Participate in Preventive Maintenance (PM) programs and coordinate operational activities with internal teams and vendors.

• Maintain and update technical documentation, like Software validations, Interlock validations, Backup management, RCA reports, and Standard Operating Procedures (SOPs).

• Work within SAP PM for work permit systems, work order closure, and maintenance planning.

• Provide technical insights in change discussions and continuous improvement initiatives.

• Ensure compliance with safety protocols and reinforce a clean and safe working setting through 3C & 5S

📌 Automation - Maintenance Engineer (India)
🏢 BASF Catalysts
📍 India