Job Summary

Position Purpose: Plant Maintenance Engineer is responsible for ensuring the availability of all manufacturing plants by implementing activities that are safe, timely, cost effective and of required quality.

He/She is responsible and accountable to ensure activities like Preventive maintenance, breakdown maintenance, predictive maintenance, improvements and shift activities pertaining to plant Machineries are carried out as per schedule and required timeline. He/She is responsible and accountable for Plant & Personal Safety. He/She must ensure usage of all necessary PPEs by technicians and contract person while doing any activities where exposure is expected as defined in PTW. He/She is also responsible and accountable for secure operation and housekeeping activity. He/ She will coordinate and communicate with other dept. He/ She must follow IMS as per requirement. He/ She shall take care of consumables and critical spare inventory at plant level. He/ She will perform ACA of all equipment and FMEA for critical equipment in coordination with Site reliability.

Responsibilities

- Planning & execution of maintenance activities in coordination with R-Manager.
- Implementing & execution of preventive maintenance of Equipment as per planning schedule. Ensure preventive maintenance is carried out as per checklist with proper documents.
- Adding/ deletion of maintenance plan/equipment/function location as per procedure without any deviation.
- Close monitoring and technical completion of each maintenance order on a daily basis.
- Daily co-ordination with Plant Managers to achieve targeted production. Understanding the issues and taking timely countermeasures.
- Observing and analyzing mechanical equipment using standardized checklists, planting rounds and precision equipment and taking corrective measures.
- To attend breakdown activities in minimum possible timeframe and handover equipment for production.
- To optimize breakdown with proper RCA and CAPA to increase MTBF.
- Participate in Web based training, on job training and workshops. Monitor consumption and availability of critical spares,



analyze & trouble shoot breakdowns to improve plant safety and uptime.
- Providing proper work permits for their subordinates and Workers of Contract Agencies as per PTW procedure.
- Implementation/updating and monitoring of IMS.
- Prioritization of Jobs in coordination with Production team/MGL/STM.
- Selection/Upgradation of MOC for equipment, piping, Gasket etc. in coordination with plant manager /Process engineer/MGL/STM / Site reliability
- To raise Gate pass requisition for external services.
- Vendor selection for material as well as service in coordination with Central Function/ Site reliability.
- Communication to external agencies/Vendors.
- Allocation of Jobs to External Agencies as per ARC scope.
- Follow asset management system by ACRT tool. Timely capitalization of Assets.
- Verification of existing assets and updating in SAP.
- SAP updating (Creation/deletion of Functional location, equipment, PM plan and scheduling, order, notification, purchase requisition, confirmation and technical confirmation of order, manpower utilization posting).
- RM cost analysis and Capex budget utilization.
- To prepare monthly maintenance report.
- Prepare Quarterly progress reports and present in Quarterly review meeting.
- Coordination with Engineering Stores/MRP controller for MRO materials and critical spares.
- To support Eng stores for timely posting of GRN by carrying out inspection and validation of materials/equipment received against purchase orders as per required specification.
- Manpower & resource planning for maintenance /improvement project.
- Conduct TBM with plant team every month to discuss bad actors and action items.
- Closely monitoring and implementation of action items of TBM.




- Issue Materials from Engineering Stores for maintenance activities and other routine work. Return the Materials to Engineering Stores as per procedure.
- Prepare Shift Schedule of Technicians and uploading in Spine HR tool.
- Follow leave and OT management as per HR guideline.
- To prepare Purchase requisition for material and service in SAP and Smart Buy.
- To raise service entry sheet for contract agencies against invoices after checking of measurement sheet.
- To set objective/goal in Growth Management System for Technician of their respective area.
- To do Performance evaluation of Technician.
- To participate in Audits and timely closing of findings/observation of audits.
- To Conduct/participate in MSA.
- To take necessary action in Intelex for closing of any abnormalities/observation.
- Propose R&M; budget, Wish list for NPC and MOC cost estimation.
- Support PCT for installation/removing instruments as and when required.
- Support to electrical department for removing / maintenance / installation / shifting of motors.
- Support to verify P&ID;, plant layout and Equipment drawings.
- Conducting & planning for FAT in coordination with third party vendor for new equipment.
- Support to other production plants in absence of PME.
- Manage Visitor Management system.
- Following ACA and FMEA procedure for their respective plant machinery and implementing the outcome of recommendation in coordination with Site reliability.
- Support OnePSS /OneAPM and asset care as per procedure.
- Ensure standardization of equipment / spares and process is maintained across the site in coordination with team members and site reliability.
- Legal regulation compliance and Safety
- He/She shall understand all applicable local legal regulations including Gujarat factory.

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.

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