Job Summary

Job Description - AM / DM / Manager - Surface Treatment

Position: Assistant Manager / Deputy Manager / Manager - Surface Treatment

Location: Chhatrapati Sambhajinagar, Maharashtra

Experience: Relevant experience in Surface Treatment processes designation will be aligned with experience and overall suitability

Industry Preference: Automotive / Auto Components / Engineering Manufacturing

We are looking for an experienced Surface Treatment professional to join our team as AM / DM / Manager - Surface Treatment .

The selected candidate will work as a key member of the Surface Treatment function and will act as the second-in-line to the Head - Surface Treatment . The organization is in the process of establishing a dedicated Surface Treatment shop , providing an opportunity for the selected professional to contribute to shop setup, process establishment, operational stabilization and future growth into higher responsibilities.

Responsibilities

1. Surface Treatment Operations

- Manage and monitor day-to-day Surface Treatment operations to achieve production, quality and delivery targets.
- Ensure effective utilization of manpower, equipment, chemicals and process capacity.
- Monitor productivity, OEE, rejection, rework, downtime and process efficiency.
- Ensure adherence to defined process parameters, SOPs and work instructions.
- Coordinate with Production Planning, Quality, Maintenance, Stores and other functions for smooth operations.

2. Core Surface Treatment Processes

Strong hands-on knowledge of one or more of the following processes, with particular importance given to:

- Anodizing
- ED Coating / E-Coating
- Powder Coating
- Electroplating

Exposure to other surface treatment processes such as phosphating, passivation, blackening, painting, shot blasting and other customer-specific coating processes will be an advantage.

3. Process Control & Troubleshooting

- Establish and maintain critical process parameters.
- Monitor bath chemistry, concentration, pH, temperature,



current density and other applicable parameters.
- Ensure regular bath analysis and chemical replenishment.
- Monitor coating thickness, adhesion, appearance, corrosion resistance and other quality parameters.
- Identify process abnormalities and implement effective corrective and preventive actions.
- Develop and maintain process control plans, SOPs and work instructions.

4. New Surface Treatment Shop Setup

- Support the establishment and commissioning of the new Surface Treatment shop.
- Participate in process planning, equipment selection, installation and commissioning activities.
- Establish process parameters and operating standards.
- Support trials, process stabilization and production ramp-up.
- Coordinate with Engineering, Quality, Maintenance, vendors and other stakeholders during implementation.
- Support manpower planning, training and competency development for the new facility.

5. Quality Management

- Ensure compliance with customer specifications and internal quality standards.
- Drive reduction in rejection, rework and customer complaints.
- Apply structured problem-solving methodologies such as 8D, 5 Why, Fishbone, RCA and CAPA .
- Support PFMEA, Control Plan, SPC and other process quality activities.
- Support customer audits and closure of audit observations.

6. Productivity & Continuous Improvement

- Drive initiatives to improve process yield, productivity and first-pass yield.
- Reduce chemical, water and energy consumption.
- Reduce process losses, rejection, rework and cycle time.
- Lead Kaizen, Lean Manufacturing, TPM, 5S and OEE improvement initiatives.
- Identify bottlenecks and implement sustainable process improvements.

7. EHS & Compliance





- Ensure safe handling, storage and disposal of chemicals and hazardous materials.
- Ensure compliance with PPE and safe operating practices.
- Coordinate with EHS for environmental and statutory requirements.
- Support effective management of ETP/STP, hazardous waste and chemical storage.
- Conduct risk assessments and implement corrective actions.

8. Team & People Management

- Lead and develop the Surface Treatment team.
- Plan and deploy manpower effectively across operations/shifts.
- Define and monitor team KPIs/KRAs.
- Identify training requirements and develop team competencies.
- Coach and develop supervisors and operators.

Candidate Profile

- B.Sc. / M.Sc. Chemistry
- B.E. / B.Tech. / Diploma in Chemical, Mechanical, Production, Metallurgy or related engineering disciplines.
- Additional qualification in Surface Engineering, Electroplating, Coating Technology or related areas will be an advantage.

Required Skills

- Solid practical knowledge of Surface Treatment processes.
- Hands-on exposure to Anodizing, ED Coating, Powder Coating and/or Electroplating .
- Knowledge of chemical/bath management and process parameters.
- Production and operations management experience.
- Strong troubleshooting and root-cause analysis skills.
- Knowledge of PFMEA, Control Plan, SPC, 8D and CAPA.
- Understanding of EHS and chemical safety requirements.
- Exposure to Lean, Kaizen, TPM and OEE improvement.
- Valuable team leadership and cross-functional coordination skills.

Preferred Experience

Candidates from Automotive, Auto Components or Engineering Manufacturing environments will be preferred.

Experience in setting up or commissioning a new Surface Treatment line/shop will be an added advantage.

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.

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