Job Description:Job PurposeSupervise & coordinate execution of Mechanical Maintenance activities in Cement Mill of Line No.1 for optimizing plant availability and carryout modification / improvement jobs for cost reduction & productivity improvementJob Context & Major ChallengesRajashree Cement is one of the single largest cement plants with an installed capacity to produce 4.2 million tons of cement /annum with captive power plant (58.2 MW) and mines, employing approximately 850 people. It manufactures a range of premium brand of cement and enjoys a reputation of giving value for money. It is one of the largest cement plant at a single location in the country. Rajashree Cement has opted for the Best World Class Technology equipment right from its inception.The plant consists of 3 Lines, currently producing 2800, 3775 & 4800 tpd as against design of 2200, 3000 & 3500 tpd respectively.Key Result AreasKRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)KRA1Accountability- Plant availability:Supervise & coordinate all the Mechanical activities of Cement Mill of Line No.1 to maximize the plant availability to achieve continuous production as per targets* Take plant rounds /study check list daily and identify problems.* Scheduling of weekly major shutdowns and regular maintenance activities.* Supervise of maintenance activities.* Analyze breakdowns* Take corrective and preventive actions.* Organize manpower & material required.* Prepare indent & follow-up for material.* Coordinate for condition monitoring activities of critical equipments.* Coordinate with other departments for jobs.* Updating of daily & weekly checklist.KRA2Cost Control:Control cost of all the maintenance activities of Cement Mill of Line-1 as per budget in order to optimize maintenance costs..* Prepare budget based on past data and future targets.* Check consumption pattern equipment-wise with respect to budget.* Take corrective actions.* Carryout Why-Why analysis.* Arrange manpower requirement in coordination with other section to control overtime & contractor cost.* Monitor the indents / inventory* Mechanize / improve handling system of materials.* Propose changes / modification for attending leakages.KRA3System Implementation:The system requirements of ISO, EMS, WCM systems in cement mill of Line-1 thorough the involvement of employees for improving plant working and quality standard.* Identify and improvement study and kaizen.* Identify & get rectified.- Abnormalities.- Spillage/leakages.- Unsafe conditions/practices. 5S activities.- Points emerged in compaigns..* Implementation plan for- Quality improvement objectives.- Improvement of WCM criteria score.- EMS targets.- Internal customer rating improvement. - Statutory compliance.- Improvement of OEE/MTBF/MTTR- Elimination of muda.* Does why why analysis.* Prepare/present weekly/monthly WCM presentation.* Develop one point lesson.* Update WCM activity board* Create awareness in team members.* Develop visual controls.KRA4Environment & safety:* Monitor & carryout all the activities required to maintain good house keeping and safety standards of section.* Identify spillage /leakage / dust emissions.* Study problems for corrective actions* Execute small modifications for improvement.* Organize timely checking of safety tools tackles & maintain records.* Educate Workmen / Contract Workmen for protected working practices.* Analyze accidents, near miss cases.* Identify potential hazards and unsafe conditions.* Prepare action plan and implement the same for improvement w.R.T. safety.* Maintain checklists of pollution control equipments*. Carryout audit for safety / environment.* Attend abnormalities identified during audits.KRA5Modifications/upgradation:Identify and carryout various modifications/changes required for improvement in plant working on continuous basis in the section.* Analyze breakdowns and suggestions.* Involve in for elimination of bottlenecks.* Involve in focussed improvement jobs.* Attend improvement meetings.Go BackApply to JobRefer a friend

📌 Senior Engineer / Engineer - Pf Mechanical (Cement Mill) | Rcw (Bengaluru)
🏢 Birla Carbon Italy
📍 Bengaluru