The roles involves the day to day running of WASAPL Integra workshop and site welding teams. WASAPL Integra workshop is a welding, rebuilding and fabrication facility which specialises in the rebuilding of worn components and fabrication of new wear resistant components.
WASAPL’s on-site Service specialises in the rebuilding of vertical mills (tyres and table liners), RPR -for cement and refurbishment and supply of rolls for steel industry.
The Position will be responsible for:
- Estimation of RFQs for the sales team, liaising with the Integra workforce to monitor job progress and QA documentation.
- To liaise with a 3rd party inspection agency, supplier and sub contractors.
- Workshop and site safety and best practices (5S implementation and improvement progression).
- Production Planning and organisation to ensure that sufficient consumables and outsourced items are available for progressive work.
Main responsibilities:
- Managing the Integra team, (Engineers and Welders), either on-site or in the workshop.
- Preparing estimation for the Sales RFQ s.
- The scheduling, planning and efficient carrying out of Integra work.
- Management of welding processes/ procedures and job activities effectively.
- Vendor development for outsourced activity like machining and fabrication.
- The maintaining of QA documented records in line with QMS.
- Monitoring and reviewing of job reports and MoMs- on individual Projects.
- Ensuring all machines and equipment are maintained and in good working order.
- Health and safety of the workforce.
- Annual stock taking of consumables & Spares
- To effectively participate in regular strategic meetings with the Integra BU Manager and Project Manager.
- To follow and implement the local strategy in line with WA Group’s strategy.
Decision making authority:
- Authority to make decisions inside own area of responsibility.
- Management/Liaison with other Integra personnel.
- Management/Liaison with subcontractors.
Key Metric:
- In-house and on-site customer satisfaction.
- Reduction in production costs, equipment down time and material wastage.
- Keep good documented records which enable valid contributions to be made to QA/QC.
- Reduction of incidents (HSE).
- Time keeping, 5S housekeeping and organisation.
- Health and Safety of the workforce.
Knowledge, Skills, and Experience required:
- Technical qualification in Welding Engineering.
- Good practical knowledge in both Welding Engineering, Mechanical Engineering and Metallurgical Engineering and management of people.
- Must be able to create welding procedures and instructions (good welding knowledge and welding/hard facing ability), good knowledge about welding equipment and accessories.
- Demonstrated general business understanding and cost of manufacturing.
- Proactive utilization of the existing resources (effective management and planning).
- Good organizer and problem solver.
- Good leadership skills (able to organize and control workforce).
- Good communication skills in order to interact with internal and external customers at all levels.
- Willingness and ability to travel to visit customers.
- Proficient in MS Office etc.and working knowledge in AutoCAD.
Main Job/role (Customer, people, Finance, Process)
- Estimation of Sales RFQ.
- Production Planning.
- To deliver in full and on time Integra welding/hardfacing services in-house.
- To ensure that all defined quality and maintenance protocols are followed, and that scheduled delivery dates are adhered to.
- To look after the welfare of the welding team (Safety and wellbeing).
- Recording the Integra Production data on a regular basis.
- To ensure that the ERP System is maintained and utilized correctly.
- To ensure that there is a system of continuous improvement and learning in the Integra department (Junior Engineer and welding team).
HSE
- To be responsible for creating and maintaining a secure working environment for all employees according to recognized Health and Safety Standards and to ensure that employees have a healthy and safe environment in which to work.
Miscellaneous:
Must be willing to work in Hyderabad, but also be prepared for domestic and international travel (depending on project requirements).
📌 Assistant Manager – Production (Integra Solutions) - India
🏢 Welding Alloys Group
📍 India
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