JOB DESCRIPTION – FBW WELDER

Designation: FBW Welder / Flash Butt Welding Operator
Department: Production / Flash Butt Welding (FBW)
Industry: Railway / Rail Welding
Location: As per project/site requirement
Reporting To: FBW Supervisor / Site Engineer / Project Manager

Job Purpose

To operate and assist in Flash Butt Welding (FBW) activities for railway rails, ensuring proper machine operation, welding quality, safety standards, and compliance with project requirements.

Key Responsibilities1. Flash Butt Welding Operations

- Operate and assist in the operation of Flash Butt Welding machines for rail welding.
- Carry out welding of railway rails as per approved SOP, welding parameters, and technical instructions.
- Ensure proper alignment, positioning, clamping, and preparation of rails before welding.
- Monitor welding parameters and machine operations during the welding cycle.
- Carry out required trimming, grinding, finishing, and dressing of welded rails.
- Ensure proper finishing of the welded joint and remove excess material as required.
- Assist in checking the welded rail joint for visible defects and abnormalities.

2. Machine Operation & Maintenance

- Operate FBW equipment safely and efficiently.
- Check machine condition before starting work and report any abnormalities.
- Perform basic cleaning and routine maintenance of the FBW machine and associated tools.
- Coordinate with the maintenance/electrical team in case of machine breakdown or technical issues.
- Ensure proper use and care of welding tools, equipment, gauges, and consumables.

3. Quality & Production

- Follow approved rail welding procedures, quality standards, and production targets.
- Maintain required welding parameters and ensure consistency in welding operations.
- Support inspection and testing of welded joints as required.
- Report welding defects, machine problems, or quality issues immediately to the supervisor.
- Maintain accurate records of welding production, joints completed, machine operation,



and related activities.

4. Safety Responsibilities

- Follow all site safety rules, railway safety procedures, and PPE requirements.
- Wear appropriate PPE including safety shoes, helmet, gloves, eye/face protection, and other required safety equipment.
- Maintain a safe working area around the FBW machine.
- Follow electrical, hot-work, and machinery safety procedures.
- Immediately report unsafe conditions, accidents, or near-miss incidents to the supervisor.

5. Site & Team Coordination

- Work effectively with FBW Supervisors, Site Engineers, Technicians, Helpers, and other project personnel.
- Follow instructions from the Site Engineer/Supervisor regarding daily work and production.
- Assist in mobilization, installation, shifting, and positioning of FBW equipment when required.
- Support site activities during railway/track welding projects as assigned.
- Maintain discipline and skilled conduct at the project site.

Required Skills & Qualifications

- ITI qualification in Welder / Fitter / Electrician / related technical trade preferred.
- Experience in Flash Butt Welding, rail welding, or industrial welding will be an advantage.
- Basic knowledge of welding machines and mechanical tools.
- Ability to understand and follow technical instructions and SOPs.
- Knowledge of workplace and railway safety procedures.
- Physically fit and willing to work at railway project sites and different locations.
- Willingness to work in shifts and extended hours when required.

Experience

0–2 years: Fresh ITI candidates with relevant technical knowledge may be considered.
2+ years: Experience in FBW/rail welding or similar industrial welding operations preferred.

Key Performance Indicators (KPI)

- Quality of welded joints
- Number of joints completed
- Compliance with welding parameters
- Machine utilization
- Production efficiency
- Safety compliance
- Reduction of welding defects/rework
- Proper maintenance and handling of equipment
- Accuracy of production and welding records

Pay: ₹15,000.00 - ₹18,000.00 per month

Work Location: In person

📌 Welder (Bhavnagar)
🏢 Khemchand Group
📍 Bhavnagar