Electrode Designer – Tool Room / Mould Manufacturing1. Position Details

Position: Electrode Designer
Department: Tool Room / Tool Design
Function: EDM Electrode Design & Manufacturing Support
Reports To: Tool Design Manager / Design Head
Experience: 2–6 years
Location: Bangalore

2. Job Purpose

To design, develop and release EDM electrodes for mould and tooling applications, ensuring proper machining accessibility, spark-gap requirements, reference systems, inspection requirements and efficient EDM machining.

The role is responsible for converting mould/tool design requirements into manufacturable and EDM-ready electrode designs while coordinating with Tool Design, CAM, EDM, Manufacturing and QA teams.

3. Key ResponsibilitiesA. Electrode Design

- Study 3D mould/tool models and identify areas requiring EDM.
- Identify complex cavities, ribs, deep pockets, sharp corners and inaccessible areas.
- Develop electrode concepts based on EDM requirements.
- Design electrodes using Power Shape, Creo or equivalent CAD software.
- Apply appropriate EDM spark gaps/offsets based on material, depth and machining requirements.
- Provide suitable electrode extensions, holders and clamping arrangements.
- Design electrodes considering EDM accessibility and flushing requirements.

B. Electrode Manufacturing Support

- Prepare detailed electrode drawings.
- Define electrode material such as:
- Copper
- Graphite
- Tungsten copper
- Other specified EDM electrode materials
- Provide machining allowances where applicable.
- Define datum/reference systems.
- Provide electrode identification and traceability details.
- Coordinate with CAM programmers for electrode machining.




- Support manufacturing during electrode machining.

C. Electrode Assembly & EDM Coordination

- Coordinate with EDM operators regarding electrode orientation and setup.
- Ensure electrode references are compatible with EDM machine requirements.
- Support electrode positioning and alignment.
- Review electrode wear compensation requirements.
- Coordinate with EDM team for machining sequence and accessibility.
- Resolve electrode-related issues during EDM operations.

D. BOM & Documentation

- Prepare electrode BOM.
- Generate electrode numbers and maintain traceability.
- Prepare electrode drawings and manufacturing documentation.
- Ensure correct electrode quantity and revision status.
- Maintain electrode design database.
- Update ERP/PDM/PLM systems as applicable.

E. Design Review & Optimization

- Conduct electrode design reviews before release.
- Check for:
- EDM accessibility
- Undercuts
- Deep ribs/pockets
- Corner conditions
- Clashing
- Holder clearance
- Machine stroke limitations
- Flushing accessibility
- Electrode wear considerations
- Optimize electrode designs to reduce machining time and electrode consumption.
- Identify opportunities for single-electrode/multiple-electrode optimization where technically feasible.

F. Change Management





- Incorporate approved customer/design changes.
- Maintain electrode design revisions.
- Ensure obsolete electrodes are not released for manufacturing.
- Coordinate with Tool Design and Manufacturing for design modifications.

4. Educational Qualification

Essential:

- Diploma in Tool & Die Making is preferred.

Preferred:

- Tool Design / Mould Design qualification.
- CAD/CAM certification.

5. Experience

- 2–6 years of experience in mould/tool design or EDM electrode design.
- Experience in plastic injection moulds, die casting moulds, press tools or precision tooling is preferred.
- Practical exposure to EDM/WEDM processes is highly desirable.

6. Technical SkillsCAD

- Strong knowledge of Power Shape, UG NX / Siemens NX or equivalent.
- 3D modelling and assembly.
- Surface modelling.
- Parting and electrode extraction.
- Drafting and detailing.
- GD&T.;

EDM Knowledge

- EDM machining principles.
- Spark gap and electrode offset.
- Electrode wear.
- EDM depth and accessibility.
- Flushing requirements.
- Electrode positioning and alignment.
- EDM machine setup requirements.

Tooling Knowledge

- Injection mould construction.
- Core/cavity components.
- Inserts and sliders.
- Lifters and deep ribs.
- Mould base construction.
- Tool materials and heat treatment.
- Tool assembly and trial requirements.

7. Software Skills

Essential:

- Power Shape
- AutoCAD or equivalent
- MS Excel

Preferred:

- ERP systems
- CAM software such as NX CAM / Power Shape/ equivalent

Pay: ₹500,000.00 - ₹600,000.00 per year

Perks:

- Food provided
- Provident Fund

Work Location: In person

📌 Electrode Designer – Tool Room / Mould Manufacturing (Bengaluru)
🏢 Inspireworks Solutions
📍 Bengaluru