11 Oct
|
Magma
|
Ahmedabad
About Us: Magma Group is a fast-growing industrial materials company building scalable businesses across recycling, engineering, and advanced materials. Headquartered in Ahmedabad, Magma serves 250 manufacturers — from SMEs to large enterprises — with a strong focus on efficiency, reliability, and long-term value creation.
Magma Engineering & MRO is our newest vertical, built to act as an extended in-house engineering arm for factories. We deliver end-to-end solutions across precision engineering, machining, fabrication, and maintenance — from design to final delivery. Backed by a robust ecosystem of in-house capabilities and captive control over advanced machining and fabrication facilities, we operate across CNC, VMC, deep-hole drilling, honing, turn-milling, heavy fabrication, and precision inspection systems.
Position Overview: We are looking for an experienced and detail-oriented Quality Engineer to ensure product quality, dimensional accuracy, and compliance with customer specifications and industry quality requirements. The ideal candidate will have experience in precision engineering or CNC manufacturing, with strong knowledge of GD&T;, inspection planning, First Article Inspection (FAI), non-conformance management, and quality documentation. The role will involve coordinating with Manufacturing Engineering, Production, and Inspection teams to ensure product conformity, maintain traceability, resolve quality issues, and continuously improve manufacturing quality.
Key Roles & Responsibilities
1. Quality Planning & Inspection
- Review engineering drawings, technical specifications, and GD&T; requirements to establish inspection and quality control criteria.
- Prepare inspection plans, control plans, and quality documentation based on component requirements and customer specifications.
- Define inspection stages, acceptance criteria, and measurement requirements for precision-engineered components.
- Coordinate with CMM and Metrology Engineers to ensure accurate dimensional verification of critical characteristics.
- Review and approve first-piece, in-process, and final inspection documentation as per established procedures.
- Ensure that products conform to drawing specifications, quality standards, and customer requirements.
2. First Article Inspection (FAI) & Documentation
- Plan, coordinate, and manage First Article Inspection (FAI) activities for new components and revised manufacturing processes.
- Prepare and review First Article Inspection Reports (FAIR) in accordance with applicable customer requirements.
- Verify dimensional inspection reports, material certifications, process certifications, and supporting quality records.
- Ensure completeness and accuracy of inspection documentation before submission to customers.
- Coordinate with internal teams to address FAI observations and obtain customer acceptance.
- Maintain complete documentation and traceability throughout the manufacturing and inspection lifecycle.
3. Aerospace & Defence Quality Compliance
- Ensure adherence to applicable quality management system requirements, including AS9100, wherever required by the organization or customer.
- Maintain quality records in accordance with customer-specific requirements and internal procedures.
- Verify Material Test Certificates (MTCs), material grades, heat numbers, batch numbers, and other traceability records.
- Ensure appropriate documentation and traceability for raw materials, machined components, and outsourced processes.
- Support internal audits, customer audits, and quality system assessments.
- Monitor compliance with applicable inspection, documentation, and product acceptance requirements.
4. Non-Conformance & Corrective Action Management
- Identify, document, and control non-conforming products, processes, and materials.
- Raise and manage Non-Conformance Reports (NCRs) and coordinate timely corrective action.
- Conduct root cause analysis using appropriate problem-solving methodologies.
- Lead or support 8D investigations and implement Corrective and Preventive Actions (CAPA).
- Coordinate with Production and Manufacturing Engineering teams to investigate dimensional deviations, machining defects, and recurring quality issues.
- Verify the effectiveness of corrective actions and prevent recurrence of identified issues.
- Maintain records of non-conformities, corrective actions, and closure status.
5. Supplier & Subcontractor Quality
- Coordinate with Purchase and Supplier Development teams to ensure supplier quality requirements are met.
- Review incoming material documentation, inspection reports, and certifications for compliance.
- Monitor the quality of outsourced processes, including heat treatment, coating, and subcontract machining, as applicable.
- Support supplier non-conformance resolution and corrective action follow-ups.
- Ensure supplier documentation and material traceability records are complete and maintained.
6. Calibration & Measurement Systems
- Coordinate calibration of inspection equipment and measuring instruments in accordance with established schedules.
- Ensure calibration certificates and equipment records are maintained and traceable.
- Support measurement system analysis, repeatability studies, and process capability assessments.
- Work with the metrology team to resolve measurement discrepancies and improve inspection reliability.
- Ensure that only suitable and calibrated equipment is used for quality acceptance activities.
7. Customer Quality & Continuous Improvement
- Coordinate with customers on quality requirements, inspection documentation, and product conformity concerns.
- Support customer audits, quality reviews, and complaint investigations.
- Track customer complaints, rejection trends, rework, and recurring quality issues.
- Drive initiatives to improve first-pass yield, reduce rejection rates, and minimize rework.
- Work closely with Manufacturing Engineering and Production teams to improve process capability and product quality.
- Promote quality awareness and adherence to established procedures across manufacturing operations.
Required Skills & Competencies
- Solid knowledge of GD&T;, engineering drawings, dimensional inspection, and precision manufacturing.
- Experience in First Article Inspection (FAI), FAIR preparation, and inspection planning.
- Knowledge of AS9100 quality management system requirements and aerospace/defence quality documentation.
- Experience in NCR management, root cause analysis, 8D problem-solving, and CAPA.
- Understanding of material certification, MTC verification, and heat/lot traceability.
- Familiarity with CMM inspection reports, metrology, calibration, and measurement systems.
- Experience in supplier quality, customer quality requirements, and quality audits.
- Strong analytical, documentation, communication, and problem-solving skills.
- Proficiency in MS Excel and quality documentation or reporting systems.
Educational Qualifications & Experience
- Bachelor's degree or diploma in Mechanical Engineering, Production Engineering, Quality Engineering, or a related discipline.
- 5–10 years of relevant experience in Quality Assurance / Quality Control within precision engineering, CNC machining, or advanced manufacturing.
- Experience in aerospace, defence, or other highly regulated manufacturing industries will be strongly preferred.
- Practical experience with FAI/FAIR, GD&T;, NCR, 8D, CAPA, and material traceability is desirable.
- Exposure to AS9100-certified manufacturing environments and customer quality audits will be an added advantage.
Equal Opportunity Employer:
Magma is an equal-prospect employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.
📌 Quality Engineer –Engineering & MRO (Ahmedabad)
🏢 Magma
📍 Ahmedabad