1. Equipment Maintenance

· Rubber equipment: Maintain mixers, calenders, curing presses and belt handling equipment.

· Grinding equipment: Maintain and set the grinding equipment used for belt surface finishing. Hold surface accuracy and thickness tolerance within specification.

· Lathe and machining: Operate and maintain lathe and machining equipment for in-house spares, tooling, shaft and roller work.

· PLC, CNC and SCADA: Work with PLC-controlled machines, CNC equipment and SCADA or data acquisition systems. Coordinate with vendors on controls and instrumentation faults and brief them accurately.

· Utilities: Own utilities such as boilers, compressors, chillers, cooling towers, water systems and electrical distribution, as applicable to the plant.

2. Preventive Maintenance and Breakdown Control

· PM scheduling: Build and run the preventive maintenance schedule machine by machine, and publish schedule adherence every month.

· PM SOPs: Write maintenance SOPs and checklists for each machine at each frequency: daily, weekly, monthly and annual.

· CAPA: Root-cause repeat breakdowns and close them permanently, rather than

· repairing the same failure repeatedly.

3. Spares and Inventory Management

· Critical spares: Maintain a critical spares inventory with defined minimum levels,



so that production is never stopped waiting for a single part.

· Inventory checks: Conduct periodic physical verification of spares and consumables against records, and reconcile differences.

· Stores coordination: Work with stores on spares indenting, receipt verification, issue discipline and reorder levels.

4. Records, Documentation and Planning

· Maintenance book: Build and maintain a machine history record for every machine, covering breakdowns, causes, actions taken, spares consumed and downtime.

· Forward planning: Maintain complete maintenance records and prepare the annual maintenance, spares and equipment capex plan.

· Machine drawings (CAD): Maintain machine drawings, layouts and manuals in an indexed, retrievable form. Read and mark-up CAD drawings competently.

5. Coordination and Training

· Cross-functional coordination: Coordinate with production on shutdown windows, with stores on spares, and with vendors on warranty, AMC and service visits.

· Training calendar: Train operators on basic machine care, protected operation and first-level fault identification, on a planned calendar.

Pay: ₹75,000.00 - ₹100,000.00 per month

Work Location: In person

📌 Maintenance Head (Vapi)
🏢 HSW International
📍 Vapi