Manufacturing Process Development

- Develop and establish manufacturing processes for current products and model launches.

- Prepare process flow diagrams, line layouts, work instructions, and standard operating procedures (SOPs).

- Define manufacturing cycle times and optimize manpower utilization.

- Ensure process capability and production readiness before mass production.

Equipment & Tooling Management

- Design and develop manufacturing fixtures, jigs, gauges, and tooling.

- Coordinate with suppliers for procurement, installation, and commissioning of equipment.

- Support preventive maintenance activities to ensure machine reliability.

- Evaluate and implement automation and Industry 4.0 initiatives.

Production Improvement

- Identify bottlenecks and implement productivity improvement projects.

- Monitor OEE (Overall Equipment Effectiveness) and drive improvement actions.

- Conduct line balancing, capacity studies, and process optimization.

- Reduce manufacturing costs through Kaizen, Lean Manufacturing,



and Value Engineering initiatives.

Quality & Compliance

- Support PFMEA, Control Plan, Process Validation, and APQP activities.

- Ensure compliance with customer requirements and quality standards.

- Analyze process defects and implement corrective and preventive actions (CAPA).

- Participate in internal and external quality audits.

New Product Development (NPD)

- Work closely with Design, R&D;, Quality, and Production teams during product development.

- Support trial builds, pilot runs, and production ramp-up activities.

- Manage engineering changes and process modifications.

Continuous Improvement

- Lead Kaizen, Lean Manufacturing, Six Sigma, and cost reduction projects.

- Drive waste elimination initiatives focusing on Safety, Quality, Delivery, Cost, and Morale (SQDCM).

- Implement best manufacturing practices and benchmark industry standards.

📌 Engineer/ Sr. Engineer - Manufacturing Engineering (Pune)
🏢 Tata AutoComp
📍 Pune