Job Title: Electrical Maintenance Engineer

Department: Maintenance

Experience: More than 5 Years

Purpose of the Role:

- Oversee and maintain electrical systems in the engine machining and assembly lines.
- Troubleshoot and manage PLC, NC, and automation systems in machining and assembly processes.
- Perform in-depth breakdown analysis and provide technical support to Technicians.
- Ensure power distribution, load balancing, and energy efficiency across the plant.
- Prepare maintenance reports and documentation using MS Office for management review.

Key Responsibilities:

- Perform preventive, predictive, and corrective maintenance on plant electrical systems, including transformers, switchgear, distribution panels, and motors.
- Troubleshoot and repair PLCs (Siemens, Mitsubishi, Allen Bradley), VFDs, robotics (ABB, Fanuc), and industrial automation systems.
- Ensure the smooth operation of power conveyors, paint booths, and assembly line equipment.
- Maintain Dynalec & SAJ test beds, AVL smoke meters, blow-by meters, and CNC machines (Nagel, Makino).
- Conduct root cause analysis for electrical failures and implement long-term corrective actions.
- Ensure compliance with safety regulations, electrical codes, and company maintenance policies.
- Maintain electrical schematics, maintenance logs, and documentation for audits and inspections.
- Support current equipment installation, commissioning, and modifications.
- Respond promptly to emergency breakdowns and support continuous production operations.

Process & System Optimization:

- Conduct root cause analysis of electrical failures and implement corrective actions.
- Create logical circuits for Kaizen improvements.




- Ensure compliance with Simpson & Company Ltd.'s maintenance policies, safety regulations, and electrical codes.
- Support installation, commissioning, and modifications of new equipment.

Utilities & Infrastructure Maintenance:

- Maintain and troubleshoot HVAC systems, chillers, split ACs, air dryers, compressors, and transformers.
- Monitor power supply, energy efficiency, and electrical safety protocols.

Team & Shop Floor Management:

- Supervise technicians and contractors during maintenance and project activities.
- Plan and execute daily maintenance activities effectively.
- Track and update Key Performance Indicators (KPI).
- Ensure shop discipline and control absenteeism.

Qualifications & Experience:

- Diploma/Bachelor’s degree in Electrical Engineering, Mechatronics, or a related field.
- 5+ years of experience in electrical maintenance in an automotive manufacturing plant.
- Hands-on experience with industrial electrical systems, PLC programming, SCADA, and HMI.
- Knowledge of high-voltage and low-voltage power systems, control circuits, and industrial automation.
- Familiarity with TPM (Total Productive Maintenance), Lean Manufacturing, and Kaizen principles.
- Ability to read and interpret electrical schematics, wiring diagrams, and technical drawings.
- Strong troubleshooting and analytical skills.
- Willingness to work rotational shifts and handle emergency maintenance tasks.

Preferred Skills:

- Experience with automotive body shop, press shop, powertrain, and conveyor systems.
- Certification in PLC/SCADA programming and industrial safety.
- Knowledge of Industry 4.0, IoT-based predictive maintenance, and energy management systems.

CTC offer : 7 to 8 LPA Notice : 30 days or less

📌 Electrical Maintenance Engineer (Chennai)
🏢 Simpson u0026 Co.
📍 Chennai