Diploma in Metallurgy & B.Sc. Chemistry Fresher Melting Supervisor Foundry

– Diploma in Metallurgy Fresher – Melting Supervisor (Foundry)Position: Junior Engineer / Trainee – Melting Department

Department: Melting

Industry: Foundry / Castings

Qualification: Diploma in Metallurgy / Metallurgical Engineering

Experience: Fresher (0–1 year)

Reporting To: Melting Supervisor / Production Manager

Job Purpose To support the melting and metal-treatment operations of the foundry by following standard processes, maintaining correct chemical composition and temperature, ensuring safety, and supporting production and quality requirements.

Key Responsibilities

- Assist in furnace charging and melting operations as per approved charge-mix instructions.
- Learn and monitor furnace temperature, melting cycle and metal tapping operations.
- Assist in preparation and checking of charge materials such as pig iron, scrap, returns and alloys.
- Support spectrometer/chemical analysis activities and maintain required metal chemistry.
- Ensure proper addition of alloying and inoculation materials as per process instructions.
- Record furnace heat number, charge details, temperature, chemistry and tapping information.
- Coordinate with the Quality, Core Shop and Moulding departments for production requirements.
- Assist supervisors in identifying melting-related defects and abnormal process conditions.
- Follow standard operating procedures, work instructions and quality requirements.
- Maintain proper housekeeping around the melting area.
- Strictly follow PPE, fire-safety and foundry safety procedures.
- Assist in maintaining melting-related production and quality records.




- Support preventive maintenance and report furnace/equipment abnormalities to the concerned supervisor.
- Participate in 5S, Kaizen, safety and continuous-improvement activities.
- Perform other duties assigned by the Melting Supervisor or Production Manager.

Required Knowledge
- Basic knowledge of ferrous/non-ferrous metallurgy.
- Basic understanding of melting and casting processes.
- Knowledge of chemical composition and alloying elements.
- Basic knowledge of furnace operation and metal temperature control.
- Understanding of casting defects and their causes.
- Basic knowledge of spectrometer/chemical analysis.
- Knowledge of PPE and foundry safety practices.

Required Skills
- Good observation and analytical skills.
- Basic computer and documentation skills.
- Ability to maintain production records accurately.
- Willingness to work in shifts.
- Ability to work in a hot and demanding foundry environment.
- Valuable communication and teamwork.
- Strong interest in learning foundry melting technology.

Performance Indicators (KPI)
- Correct charge-mix preparation.
- Heat-wise chemistry and temperature control.
- Melting productivity and cycle-time adherence.
- Reduction of melting-related casting defects.
- Compliance with safety procedures.
- Accuracy of production and quality records.
- 5S and housekeeping compliance.

Working Conditions The position involves working in a foundry melting area with high temperatures, noise, dust and heavy industrial equipment. Proper PPE and all safety procedures are mandatory.

Suitable Candidate: Diploma in Metallurgy fresher with a strong interest in Foundry Melting, Furnace Operation, Metal Chemistry and Casting Quality.

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Pay: From ₹25,000.00 per month

Benefits

- Paid sick time
- Provident Fund

Work Location: In person

📌 Diploma in Metallurgy Fresher – Melting Department (Foundry) (Odhav)
🏢 Bhagwati Spherocast Private
📍 Odhav