Manufacturing Process Development

- Design and establish manufacturing processes for new and existing products.

- Prepare process flow charts, work instructions, SOPs, PFMEA, and control plans.

- Conduct cycle time studies and line balancing activities.

- Identify and implement process improvements to enhance efficiency and reduce waste.

Recent Product Introduction (NPI)

- Lead manufacturing readiness activities for new product launches.

- Coordinate with Design, Quality, Supply Chain, and Production teams for successful project execution.

- Support prototype, pilot builds, and production ramp-up activities.

- Verify manufacturing feasibility and capacity requirements.

Productivity &

- Cost Improvement

- Drive continuous improvement initiatives using Lean Manufacturing, Kaizen, 5S, and Value Stream Mapping.

- Identify opportunities for automation and process optimization.

- Monitor manufacturing KPIs and implement corrective actions.

- Deliver annual productivity and cost-saving targets.

Equipment &

- Tooling Management

- Define specifications for production equipment, tooling, fixtures, and gauges.





- Coordinate equipment installation, commissioning, and validation.

- Ensure optimum utilization and efficiency of manufacturing assets.

- Support preventive maintenance planning with Maintenance teams.

Quality &

- Process Control

- Work closely with Quality teams to improve process capability and reduce defects.

- Conduct root cause analysis using tools such as 8D, 5 Why, Fishbone Diagram, and SPC.

- Support customer and internal audits.

- Ensure compliance with IATF 16949, ISO standards, and company quality requirements.

Capacity Planning &

- Layout Development

- Perform capacity analysis and production planning studies.

- Develop plant layouts to optimize material flow and space utilization.

- Support expansion projects and production line setup activities.

Safety &

- Compliance

- Ensure manufacturing processes comply with EHS standards.

- Participate in risk assessments and safety improvement projects.

- Promote a culture of safety and operational excellence

📌 Asst. Manager - Manufacturing Engineering (Pune)
🏢 Tata AutoComp
📍 Pune