1. Master Production Scheduling &
- Demand Planning

- Translate Sales Forecasts: Convert rolling sales orders and customer commitments into detailed, line-level production schedules (e.g., from HR coil slitting to cold rolling, pickling, galvanizing, or finishing). [1, 2]

- Capacity &
- Bottleneck Analysis:

Evaluate furnace, mill, and line capacities to maximize throughput without exceeding equipment or thermal limits. [1]

- Order Prioritization: Sequence production runs to minimize changeover/roll-switching times, furnace heating losses, and down-gauging penalties.

1. Inventory &
- Material Requirement Planning (MRP)

- Raw Material Coordination: Forecast and track availability of critical steel inputs (e.g., slabs, blooms, billets, hot-rolled coils, ferroalloys, and scrap) with the purchase department. [1]

- WIP &
- Finished Goods Control:

Monitor stock levels to prevent overproduction while ensuring uninterrupted feed to rolling mills and finishing lines. [1]

- Working Capital Optimization: Keep holding costs low by balancing safety stock buffers with JIT (Just-In-Time) material arrivals.

1.



Shop-Floor Control &
- Execution Monitoring

- Job &
- Work Order Issuance:

Generate and track shop-floor job cards and production orders via ERP/MES platforms.

- Downtime &

- Deviation Management:

Coordinate with maintenance and metallurgical quality control teams to address unplanned breakdowns, roll-change delays, or off-spec batches.

1. Cross-Functional Alignment &
- Reporting

- S&OP; Participation: Provide realistic lead times and feasibility inputs during Sales and Operations Planning (S&OP;) meetings.

- MIS &
- Performance Dashboards:

Track key performance indicators (KPIs) such as OTIF/OTD, schedule adherence, mill utilization, and prime-to-scrap yield ratios.

- Team Leadership:

- Real-time Tracking: Monitor daily output, yield percentages, rework rates, and scrap generation against targets. [1, 2, 3]

Pay: ₹70,000.00 - ₹90,000.00 per month

Advantages

- Provident Fund

Work Location: In person

📌 Production Planning and Control Manager (Sonipat)
🏢 Storack Solutions
📍 Sonipat