Company Description

Perfect Engineering Products Limited (PEPL), established in 1964, is a globally renowned manufacturer of precision-engineered engine components, specializing in Valve Seat Inserts, Valve Guides, and Railway Liners. Serving leading OEMs worldwide, PEPL's high-quality products support diverse applications across the locomotive, marine, automotive, and industrial sectors, with power outputs ranging from 6 kW to 4500 kW. With state-of-the-art manufacturing facilities, PEPL upholds international quality and safety standards, including certifications such as ISO 14001:2015, ISO 45001:2018, and IATF 16949:2016.

Trusted by premier clients like Cummins, Caterpillar, and Tata Motors, PEPL continues to deliver precision and performance across global markets.

Department

Production, Quality & New Product Development (NPD)

Qualifications

B.E. / D.M.E. in Mechanical or Metallurgy Engineering

Experience

Minimum 20–25 years of experience in foundry and machine shop production.

Key Skills & Competencies

- Sound knowledge of Melting, Shell Molding, Machining and Heat Treatment processes.
- Strong knowledge of Heat Treatment, Machining, and New Product Development (NPD).
- Solid workforce management, leadership and team-building skills.
- Sound knowledge of Process Design and Development.
- Sound knowledge of Preventive & Unplanned Maintenance.
- Good communication skills and Customer Relationship Management.
- Ability to effectively handle Customer Complaints, Customers and Third-Party Audits.




- Strong focus on improving Product Efficiency and reducing Manufacturing Costs.

Roles & Responsibilities (1) Production Planning & Control (PPC)

- Develop and manage the Dispatch Plan.
- Develop and monitor the Production Plan.
- Plan RM (Raw Material) & Consumables requirements.
- Manage Customer Communication regarding Production Planning.
- Conduct Capacity Assessment and communicate capacity to Customers.

(2) Production

- Plan production in line with the Dispatch Plan.
- Ensure plan vs. achievement.
- Monitor production downtime and take corrective actions.
- Ensure Manpower Availability.
- Set Goals / Objectives.
- Ensure ERP Entries.

(3) Quality

- Ensure In-house PPM targets.
- Ensure Customer PPM targets.
- Ensure Manpower Availability.
- Set Goals / Objectives.
- Ensure ERP Entries.
- Arrange Third-Party Audits.
- Conduct Machining Supplier Audits.
- Ensure Document & Data Control.
- Manage Calibration Activities – In-house & Outsourced.
- Ensure QMS & EOHS implementation and updates.
- Drive Kaizens & Continuous Improvement.

(4) New Product Development (NPD)

- Ensure Product Development is completed on time.
- Design Processes to Ensure First-Time Right.
- Manage Customer Communication regarding NPD.
- Set Goals / Objectives.
- Regularize standard charges.

(5) Pattern Shop

- Pattern Design.
- Manage Tool Room work related to Patterns.
- Maintain Pattern Records.

(6) Others

- Work with Finance for Costing of New Products.

📌 Plant Head (Maval)
🏢 Perfect Engineering Products Limited (PEPL)
📍 Maval